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薄壁封閉環(huán)磨削回彈的建模與數(shù)值研究
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    摘要:

    提出了卡環(huán)制造過程中磨削回彈的計(jì)算模型。根據(jù)卡環(huán)的精度和嚙合力要求,設(shè)計(jì)了特殊制造工藝。考慮彎曲殘余應(yīng)力,對磨削工序進(jìn)行力學(xué)分析,提出了磨削回彈彎矩、磨削回彈后搭疊長度和嚙合力變化的計(jì)算模型;開發(fā)了卡環(huán)制造輔助工藝系統(tǒng)——Shuttle,對卡環(huán)磨削工序進(jìn)行了模擬,并結(jié)合實(shí)驗(yàn)討論了磨削前后曲率半徑、嚙合力和搭疊長度隨余量的變化規(guī)律。研究表明:隨著磨削余量的增加,試樣磨削前的嚙合力增加,而磨削回彈后的嚙合力呈下降趨勢;試樣磨削前后的搭疊長度均呈下降趨勢,并且試樣截面慣性矩越大,磨削回彈后試樣的搭疊長度下降速度越慢;在各工序階段,試樣的曲率半徑有不同程度的增加。

    Abstract:

    The purpose of the study is to present a model to analyze the spring-back of the thin closed ring after grinding procedure during its manufacture. According to the demands on accuracy and joggling force to the thin ring, a special technology routine was designed. Then, by discussing the routine in mechanics based on rest stress brought by bending, the spring-back moment and the changes of the covered length and the joggling force after grinding were modeled, and a computer aided process planning system named Shuttle was developed and used in simulating the grinding procedure of ring. Finally, the effects caused by thickness of layer cut on such factors as the curvature radius, the covered length and the joggling force during grinding were discussed. The result showed that when the grinding allowance was applied from 0~0.5 mm, the joggling force of samples increased before grinding, but declined after grinding, its covered length was downtrend during that, in addition, the bigger the inertia square of the ring section was, the slower declining of its covered length was, the curvature radius of the sample was climbing up at a different velocity during every process step.

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倪小丹,龔金科,劉金武,高為國,郭建新.薄壁封閉環(huán)磨削回彈的建模與數(shù)值研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2007,38(4):158-162.[J]. Transactions of the Chinese Society for Agricultural Machinery,2007,38(4):158-162.

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