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三螺桿擠壓機(jī)熔體輸送段功耗特性的數(shù)值分
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Simulation of Power Consumption Characteristics in Conveying Element in Triple Screw Extruder
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    摘要:

    利用CFD技術(shù),采用三維流—熱耦合模型對(duì)三螺桿擠壓機(jī)流場(chǎng)、溫度場(chǎng)、壓力場(chǎng)和粘性生熱分布進(jìn)行了研究。在此基礎(chǔ)上,考慮熔體粘性耗散生熱和壓力升高的影響,研究了螺桿轉(zhuǎn)速、螺紋頭數(shù)、壓力差和擠出量等參數(shù)對(duì)三螺桿擠壓機(jī)擠出功耗和比能產(chǎn)量的影響,并和常規(guī)雙螺桿擠壓機(jī)進(jìn)行了對(duì)比分析。結(jié)果表明,隨著螺桿轉(zhuǎn)速、流道兩端壓力差和擠出量的增加,三螺桿擠壓機(jī)的擠出功耗逐漸增加,而比能產(chǎn)量卻逐漸減小。隨著螺桿螺紋頭數(shù)的增加,三螺桿擠壓機(jī)的功耗和比能產(chǎn)量均逐漸增加。通過對(duì)比發(fā)現(xiàn),三螺桿擠壓機(jī)比能產(chǎn)量較雙螺桿擠壓機(jī)提高了

    Abstract:

    30%。 The flow, temperature, pressure fields and viscous heating distribution in a triple screw extruder were studied by using computational fluid dynamics (CFD) method. The effects of screw rotational speeds, numbers of screw thread, pressure difference and flow rate on productivity ratio and power consumption were employed with considering temperature by pressure build-up and viscous dissipation. At the same time, the characteristics of power consumption of triple screw extruder were compared with those of traditional twin screw extruder. The results show that with the increase of screw rotation speed, pressure difference and flow rate, the power consumption of triple screw extruder increases and the productivity ratio of it decreases. With the increase of numbers of screw thread, the power consumption of triple screw extruder increases. By comparing, it is found that the productivity ratio of triple screw extruder increases 30% than that of twin screw extruder.

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朱向哲,奚文.三螺桿擠壓機(jī)熔體輸送段功耗特性的數(shù)值分[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2009,40(5):119-123. Simulation of Power Consumption Characteristics in Conveying Element in Triple Screw Extruder[J]. Transactions of the Chinese Society for Agricultural Machinery,2009,40(5):119-123.

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