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壓下量對梯形內齒輪旋壓成形質量的影響
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Reduction on Quality of Trapezoidal Inner Gear Formed by Spinning
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    摘要:

    旋壓成形技術是杯形薄壁內齒輪加工的新方法,其中壓下量對內齒輪成形質量的影響最大。采用有限元數(shù)值模擬和試驗相結合的方式,以相對齒高和齒頂不均勻度為質量評價參數(shù),研究了壓下量對梯形內齒輪旋壓成形質量的影響。結果表明,對于一定齒高輪齒的成形,對應一定壁厚的毛坯,存在著一個最佳壓下量,采用該壓下量成形,輪齒充填質量最好;小于該值時,充填材料不夠;大于該值時,材料整體變形量過大將導致成形缺陷。

    Abstract:

    Inner gear spinning technology with three rollers was analyzed. According to the material flowing characteristics during spin-forming, two forming quality evaluation factors were put forward and then filling status of gear tooth under different reductions was analyzed. The results indicated that there was an optimum reduction for blank with certain thickness during inner gear spinning. When the reduction was below, the filling status in gear tooth was unsatisfied due to lack of filling material; when the radial reduction was above, the increasing forming force induced by higher reduction would likely decrease the service life of forming tool, and excess relative reduction would result in the status of underfills in the gear tooth. 

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孫凌燕,夏琴香,葉邦彥,程秀全.壓下量對梯形內齒輪旋壓成形質量的影響[J].農業(yè)機械學報,2010,41(8):206-210. Reduction on Quality of Trapezoidal Inner Gear Formed by Spinning[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(8):206-210.

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