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平面二次包絡環(huán)面蝸桿副光彈性實驗
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Photoelastic Study on Planar Double Enveloping Hourglass Worm Gears
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    摘要:

    通過改變固化劑的含量,配制了幾種光彈性模型材料。在凍結溫度下,應用YE2538型程控靜態(tài)電阻應變儀測試了不同材料的彈性模量。參考鋼-銅副的彈性模量比值,合理配置了蝸桿和蝸輪的光彈性模型材料。制備了鋼質軸芯鑲鑄環(huán)氧樹脂齒部的蝸桿模型,整體澆注了環(huán)氧樹脂蝸輪模型。將光彈性模型副裝配在減速箱中,通過扭力桿施加載荷,在烘箱內(nèi)完成了應力凍結過程。應用409-Ⅰ型光彈儀觀測了蝸輪模型切片等差線的分布狀態(tài)。對比分析了光彈性實驗結果和有限元分析結果。結果表明:同一切片上,各齒最大等差線級數(shù)的差值小,齒間載荷分配比較均勻;沿齒高方向,齒根和齒頂處的等差線級數(shù)較分度圓附近大;光彈結果與有限元計算結果的一致性較好,驗證了該蝸桿副光彈性實驗的可靠性。

    Abstract:

    Several photoelastic materials with different ingredient proportions of firming agent were made up. Freezing elastic ratios of materials were measured by the YE2538 programmable static strain gage. According to the elastic modular ratio of the steel-copper worm gears, suitable materials for worm gears photoelastic model were selected. The worm photoelastic model was made in the way of steel mandrel surrounded with epoxy resin tooth, and the gear was made by the method of integral cast. Worm gears photoelastic model was assembled in the reduction box, and the load was applied by a torsion bar, and stress freezing was finished in the oven. Stress-difference line distribution property of sections of worm gear was observed on the photoelasticimeter 409-Ⅰ. At last, the result of photoelastic method and the result of the finite element method (FEM) were compared. The result shows that differences of the maximum fringes value among the meshing teeth are minuteness, and secondary primary stress difference at the dedendum and the addendum of the tooth is larger than that near the pitch. In conclusion, the reliability of the photoelastic experiments of the worm gears is confirmed.

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張彥欽,張光輝.平面二次包絡環(huán)面蝸桿副光彈性實驗[J].農(nóng)業(yè)機械學報,2010,41(11):208-211. Photoelastic Study on Planar Double Enveloping Hourglass Worm Gears[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(11):208-211.

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