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基于解析計算的螺旋錐齒輪切削仿真算法
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A Cutting Simulation Algorithm of Spiral Bevel Gears Based on Analytic Calculation
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    摘要:

    為檢驗螺旋錐齒輪數(shù)控機床的加工運動過程,提出一種基于解析計算的切削仿真算法。將刀盤切削輪坯形成齒面的過程離散成一系列刀片圓錐體切削輪坯層圓的切削運動,通過解析計算求解圓錐體和層圓的交點來獲得分布均勻的齒面數(shù)據(jù)點,實現(xiàn)螺旋錐齒輪多次切削可視化仿真,并量化切削所用刀片數(shù),生成具有真實齒面的螺旋錐齒輪數(shù)字化模型。仿真生成的齒面點與CAD軟件求解的仿真齒面點一致,驗證了算法的有效性。

    Abstract:

    A cutting simulation algorithm of spiral bevel gears was put forward to verify the movement in the CNC machine cutting process. The algorithm separated the cutting process into a series of discrete cutting movements. The cutting movement number was quantified by computing the amount of cutting blades. For any discrete movement, the algorithm interpreted the cutter blades and the spiral bevel gear as cones and layer circles respectively. So the data points on the gear tooth surface were generated by calculating the intersection points of the cones and circles. The algorithm adopted analytic calculation and was applied on the multiple cutting movements simulation of the spiral bevel gear. The programming languages were used to develop the algorithm and fit the tooth surface data points into NURBS surface of solid model. The cutting simulation results showed good precision and better efficiency compared with those in CAD/CAM software.

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韓佳穎,王太勇,李 清,鄭慧江.基于解析計算的螺旋錐齒輪切削仿真算法[J].農(nóng)業(yè)機械學報,2010,41(12):223-227. Han Jiaying, Wang Taiyong, Li Qing, Zheng Huijiang. A Cutting Simulation Algorithm of Spiral Bevel Gears Based on Analytic Calculation[J]. Transactions of the Chinese Society for Agricultural Machinery,2010,41(12):223-227.

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