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發(fā)動機(jī)凸輪軸磨削變形補(bǔ)償技術(shù)研究
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國家自然科學(xué)基金資助項(xiàng)目(50775004)和北京市教委資助項(xiàng)目(KM200710005003)


Compensation Technology of Grinding Deformation for Engine Camshaft
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    摘要:

    針對發(fā)動機(jī)凸輪軸數(shù)控磨削時產(chǎn)生連續(xù)變化的彈性變形問題,分析了凸輪軸受到磨削力變形對凸輪輪廓精度的影響,對軸向和徑向變形進(jìn)行了解耦,推導(dǎo)了不同位置、不同相位下凸輪受力變形量求解方程。分析了數(shù)控凸輪軸磨床的插補(bǔ)原理,建立了含有變形量誤差的、工件旋轉(zhuǎn)軸和砂輪進(jìn)給軸聯(lián)動的磨削運(yùn)動學(xué)方程,提出了X軸變形量與理論插補(bǔ)值進(jìn)行幾何疊加的指令修正誤差補(bǔ)償方法。對某發(fā)動機(jī)進(jìn)排氣凸輪軸磨削變形進(jìn)行了建模與仿真,對數(shù)控凸輪軸磨床進(jìn)行了補(bǔ)償與加工試驗(yàn),仿真與加工試驗(yàn)結(jié)果均表明磨削變形補(bǔ)償可以將凸輪軸的輪廓精度提高5 μm。

    Abstract:

    To solve the camshaft’s deformation compressed by the continuous and variable force when grinding, the influence of grinding force on the cams curve accuracy was analyzed. The axial deformation and radial deformation were decoupled. The deformation value solution equation in variable position and angle was deduced. The interpolation principle of the CNC (computer numerical control) camshaft grinder was analyzed. The X-C linkage kinematics equation which included deformation errors, workpiece rotation axis, and grinding wheel axis was built. The soft error compensation manner by adding the errors to the interpolation value was proposed. The deformation error of one intake-exhaust camshaft was modeled and simulated. The CNC camshaft grinder was compensated and the manufacturing test was executed. The simulation and manufacturing result showed that camshafts contours accuracy was improved 5μm by the deformation compensation.

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劉勇軍,范晉偉,李云.發(fā)動機(jī)凸輪軸磨削變形補(bǔ)償技術(shù)研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2013,44(6):274-279. Liu Yongjun, Fan Jinwei, Li Yun. Compensation Technology of Grinding Deformation for Engine Camshaft[J]. Transactions of the Chinese Society for Agricultural Machinery,2013,44(6):274-279.

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  • 在線發(fā)布日期: 2013-05-28
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