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射流自吸式離心泵三維湍流數(shù)值模擬與實(shí)驗(yàn)分析
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“十二五”國家科技支撐計(jì)劃資助項(xiàng)目(2011BAF14B01)、江蘇高校優(yōu)勢學(xué)科建設(shè)工程資助項(xiàng)目和江蘇省研究生培養(yǎng)創(chuàng)新工程項(xiàng)目(CXLX13_662)


Numerical Simulation and Testing Analysis of Three Dimensional Turbulence Flow in Flow-ejecting Self-priming Centrifugal Pump
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    摘要:

    為了獲取射流自吸式離心泵內(nèi)部流動(dòng)信息,以一內(nèi)置射流噴嘴的自吸式離心泵為研究對象,建立了各過流部件三維水體,采用了RNG k-ε湍流模型,通過6組網(wǎng)格無關(guān)性檢查,確定了計(jì)算所需網(wǎng)格,運(yùn)用CFX 14.0流場分析軟件數(shù)值模擬預(yù)測了7種不同工況下外特性和內(nèi)部流動(dòng),得到了全流場壓力、速度等物理量變化規(guī)律,并將數(shù)值模擬結(jié)果與開式實(shí)驗(yàn)臺測試結(jié)果作了對比分析。結(jié)果表明,設(shè)計(jì)工況下數(shù)值模擬與實(shí)驗(yàn)揚(yáng)程、軸功率和效率的相對誤差為2.63%、6.16%和14.29%,泵實(shí)際效率較低,其值為15.68%;當(dāng)流量Q<3.5m3/h時(shí)數(shù)值模擬和實(shí)驗(yàn)的功率曲線呈近似水平直線,變化很平緩;噴嘴到直線段之間的速度分布沿旋轉(zhuǎn)軸對稱,擴(kuò)散段和葉輪進(jìn)口之間速度呈上大下小分布,液流不均勻進(jìn)入葉輪進(jìn)口;L=0.148m處是靜壓、速度和湍動(dòng)能耗散率等物理量劇烈變化的分界點(diǎn),靜壓在此處為最小值,而速度和湍動(dòng)能耗散率為最大值。數(shù)值計(jì)算結(jié)果為該泵性能預(yù)測設(shè)計(jì)提供了直觀的理論依據(jù)。

    Abstract:

    In order to gain the inner flow field of flow-ejecting self-priming centrifugal pump, a flow-ejecting self-priming centrifugal pump equipped with a jet in the front of impeller inlet was chosen as the study object. The geometric model including all parts was built up by Pro/E software. The turbulence model chosen was RNG k-ε turbulence model and the mesh independence was checked by six meshes with different grid number. The external performances and the inner flow fields under seven different working conditions were simulated by CFX 14.0. The profiles, such as static pressure and velocity, were obtained. Then, the numerical results were compared with the testing results gotten on open test bed. The results show that the errors of head, shift power and efficiency between the simulation and the testing under designed condition are 2.63%, 6.16% and 14.29%, respectively. The simulating and the testing power curves are almost horizontal lines and change slowly when the flow rate is smaller than 3.5m3/h. The absolute velocity distribution between the nozzle and the line segment is axial symmetry. However, between the diffusion section and the impeller inlet, the upper velocity is larger than the lower velocity. And the velocity of the flow entering the impeller inlets is not uniform. The location, L=0.148m, is a critical location where the static pressure is the smallest and the turbulence dissipation rate achieves its maximum value. The numerical results provide a directly theoretical guideline for the pump design.

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王維軍,王 洋,李貴東,印 剛,曹璞鈺.射流自吸式離心泵三維湍流數(shù)值模擬與實(shí)驗(yàn)分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2014,45(3):54-60. Wang Weijun, Wang Yang, Li Guidong, Yin Gang, Cao Puyu. Numerical Simulation and Testing Analysis of Three Dimensional Turbulence Flow in Flow-ejecting Self-priming Centrifugal Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(3):54-60.

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  • 收稿日期:2013-03-14
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  • 在線發(fā)布日期: 2014-03-10
  • 出版日期: 2014-02-10