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ES250-370型雙蝸殼雙吸泵隔板優(yōu)化設(shè)計(jì)
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“十二五”國家科技支撐計(jì)劃資助項(xiàng)目(2011BAF14B02)


Optimization Design of Double-volute Splitter in ES250-370 Double-suction Pump
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    摘要:

    針對(duì)ES250-370型雙蝸殼式雙吸離心泵隔板設(shè)計(jì)不合理導(dǎo)致泵效率不高和徑向力過大,使軸發(fā)生變形引起密封部件磨損的問題,依據(jù)雙蝸殼泵設(shè)計(jì)的基本原理分析了葉輪徑向力產(chǎn)生的原因及原雙蝸殼泵存在的問題,提出了3種不同隔板位置的改進(jìn)方案。基于CFX軟件提供的RNG k-ε湍流模型及Simple算法對(duì)3種不同改進(jìn)方案的雙蝸殼進(jìn)行定常數(shù)值模擬,得到了不同方案蝸殼中截面靜壓分布云圖,并進(jìn)行了軸應(yīng)力和徑向力分析。模擬和試驗(yàn)結(jié)果表明:3號(hào)方案雙蝸殼泵比原雙蝸殼泵額定點(diǎn)效率提高了7%,同時(shí)能夠有效平衡葉輪的徑向力,軸所受到的應(yīng)力也最小,因此確定3號(hào)方案雙蝸殼式雙吸泵為最優(yōu)設(shè)計(jì),隔板起點(diǎn)為蝸殼的第4斷面終點(diǎn)為第8斷面,曲線方程為對(duì)數(shù)螺旋線。

    Abstract:

    Because of unreasonable design of double-volute splitter in ES250-370 double-suction pump, its shaft was bent which lead to wear and tear of the seal. According to the basic principle of double-volute pump design, three different double-volute splitter schemes were put forward; the reason of radical force and the problem of original double-volute were analyzed. Based on the RNG k-εturbulent model provided by CFX software and Simple algorithm, double-volute splitters from three different improved schemes were simulated. Static pressure distribution of different volutes were obtained, the axial stress and radical force of the pump were calculated as well. Steady numerical simulation and experimental results show that, compared to the original splitter, the rated point efficiency of No.3 splitter is increased by 7%, and radical force is balanced effectively and the axis stress is the minimum, while keeping the hydraulic performance. So No.3 is the best design of the three options. Splitter starts from the fourth cross section of double-suction pump and ends with eighth cross section, and it meets the logarithmic curve equipment. A method of designing the splitter for double-volute centrifugal pumps was provided for the pump designer.

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劉建瑞,付登鵬,何小可. ES250-370型雙蝸殼雙吸泵隔板優(yōu)化設(shè)計(jì)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2014,45(5):96-100. Liu Jianrui, Fu Dengpeng, He Xiaoke. Optimization Design of Double-volute Splitter in ES250-370 Double-suction Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(5):96-100.

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  • 收稿日期:2013-05-13
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  • 在線發(fā)布日期: 2014-05-10
  • 出版日期: 2014-05-10