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超高壓氣動(dòng)加注閥流量特性試驗(yàn)研究
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國(guó)家高技術(shù)研究發(fā)展計(jì)劃(863計(jì)劃)資助項(xiàng)目(2011AA7043024)、國(guó)家“985”工程三期重點(diǎn)建設(shè)項(xiàng)目(BIT-2011-ZHB134)和總裝“十二五”兵器裝備預(yù)研項(xiàng)目


Experimental Investigation on the Flow Characteristics of a Novel Super High Pressure Pneumatic Fueling Valve
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    摘要:

    以預(yù)混高壓氣體加注為工程背景,對(duì)超高壓氣體精確加注的關(guān)鍵元件——超高壓氣動(dòng)加注閥的流量特性進(jìn)行了試驗(yàn)研究。利用杠桿原理和自密封結(jié)構(gòu)設(shè)計(jì),解決了超高壓氣動(dòng)加注閥閥芯驅(qū)動(dòng)力大、響應(yīng)速度慢和高壓氣體泄漏的難題,設(shè)計(jì)出中低壓小流量控制高壓大流量的超高壓氣動(dòng)加注閥。闡述了氣動(dòng)加注閥閥口流量特性的試驗(yàn)裝置和測(cè)試系統(tǒng),建立了閥門(mén)不同開(kāi)度下的加注閥流道簡(jiǎn)化模型,在加注壓力大于10MPa條件下,對(duì)氣動(dòng)加注閥在不同閥口節(jié)流面積下的流量特性進(jìn)行了試驗(yàn)研究。試驗(yàn)表明,儲(chǔ)罐氣體背壓增長(zhǎng)率和閥門(mén)開(kāi)啟高度對(duì)閥口流量特性影響較大;閥門(mén)開(kāi)度較大時(shí),閥口流道可簡(jiǎn)化為兩級(jí)節(jié)流口串聯(lián),流量特性與理想收縮噴管相符,臨界壓力比在0.5左右;閥口開(kāi)度較小時(shí),閥口流道可簡(jiǎn)化為三級(jí)節(jié)流口串聯(lián),流量特性比較獨(dú)特,臨界壓力比在0.3左右;增大閥門(mén)開(kāi)度和加注壓力是提高瞬時(shí)流量和流量系數(shù)最為有效的方法。

    Abstract:

    The flow characteristics of super-high pressure pneumatic fueling valve, a critical component of the fueling system, were detailed investigated by experimental way. The problems of large driving power need,slow response and high pressure gas leakage of super-high pressure pneumatic fueling valve, were solved by using pneumatic lever rule and self-acting sealing structure. A two-stage valve that used a pilot solenoid valve, moderate pressure and low flux, to control a high pressure and large flow-rate poppet valve is developed. A test apparatus with the affiliated measurement system for testing the flow characteristics of the pneumatic fueling valve orifice were introduced. A simplified model of the flow channel of fueling valve for different valve lift was obtained. Experimental study on the flow characteristics of the pneumatic fueling valve with different orifice throttling area was carried out under the condition that the pressure is higher than 10MPa. The results show that the back pressure growth rate of tank and the lift of valve rod have great influences on the flow characteristic of valve orifice. When valve lift is relative taller, the gas channel could be simplified as two-stage orifices in series, the flow characteristics are in accordance with that of ideal converging nozzle, and the critical pressure ratio is 0.5. When valve lift is relatively lower, the gas channel can be simplified as three-stage orifices in series, shows different flow characteristics, and the critical pressure ratio is 0.3. Increasing the valve lift and the injecting pressure is the most effective solution to enhance both the transient mass flow-rate and the discharge coefficient.

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劉 洋,姚曉先,宋曉東,李 坤.超高壓氣動(dòng)加注閥流量特性試驗(yàn)研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2014,45(5):299-304. Liu Yang, Yao Xiaoxian, Song Xiaodong, Li Kun. Experimental Investigation on the Flow Characteristics of a Novel Super High Pressure Pneumatic Fueling Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(5):299-304.

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  • 收稿日期:2013-06-04
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  • 在線發(fā)布日期: 2014-05-10
  • 出版日期: 2014-05-10