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檸條收獲機(jī)圓盤鋸式切割系統(tǒng)動力學(xué)仿真與參數(shù)優(yōu)化
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山西省科技攻關(guān)重點(diǎn)資助項目(20090311043)、高等學(xué)校博士學(xué)科點(diǎn)專項科研基金資助項目(20111403130001)、山西省研究生優(yōu)秀創(chuàng)新資助項目(20133061)和山西省重點(diǎn)實(shí)驗(yàn)室基金資助項目(2013011066-9)


Dynamic Simulation of Disc Saw Cutter System of Caragana Korshinskii Harvester
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    摘要:

    根據(jù)圓盤鋸式切割系統(tǒng)的各部件的尺寸參數(shù)、檸條參數(shù),在三維實(shí)體建模軟件UG中建立單組切割部件和切割對象檸條的簡化模型,導(dǎo)入動力學(xué)分析軟件ADAMS中,對對象進(jìn)行柔性體替換,進(jìn)行剛?cè)狁詈蟿恿W(xué)特性分析。以切割鋸盤的直徑、厚度和切割部件的轉(zhuǎn)速為影響因素,選取切割系統(tǒng)與檸條的作用力在各向的分力為評價指標(biāo)表征檸條平茬效率,對影響平茬效率和功率的參數(shù)進(jìn)行了三因素三水平的虛擬正交試驗(yàn),得到各指標(biāo)的響應(yīng)面回歸方程,并通過田間試驗(yàn)進(jìn)行驗(yàn)證及對比分析。結(jié)果表明,當(dāng)切割鋸盤直徑為400mm,切割鋸盤厚度為5mm,切割部件轉(zhuǎn)速為1500r/min時,單組切割部件的切割功率為12.32kW,檸條收獲機(jī)的平茬效果最好。

    Abstract:

    The disc saw cutter system is one of the key components in caragana korshinskii harvester, and determines the cutting quality of caragana korshinskii. We established a simplified model of the cutter based on the parameters of each part of the disc saw cutter system, and built the cutting object caragana korshinskii model combining with the caragana korshinskii parameters. These parameters were introduced into dynamic analysis software ADAMS, and the cutting object was replaced as flexible body. The rigid-flexible coupling dynamic analysis of caragana korshinskii was conducted while the cutting institution was working. Considering the diameter, thickness and rotational speed of the disc saws as factors, the impact-force of x (direction of operation), y (vertical upward), and z (horizontal to left direction) axes between caragana plant and cutter were selected as the response function to represent the caragana cutting efficiency. A virtual orthogonal test of three factors and three levels was performed on parameters, which were related to the cutting efficiency and power. The response surface regression equation of each indicator was obtained, and the validation and comparative analysis was performed by field experiment. The result showed when the disc saw diameter was 400 mm, thickness was 5mm and the rotational speed was 1500r/min, the cutting power of one cutting component was 12.32kW, and the cutting efficiency was the best. This study provided the design basis for selecting the parameters of caragana korshinskii combine harvester.

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邱述金,郭玉明,鄭德聰.檸條收獲機(jī)圓盤鋸式切割系統(tǒng)動力學(xué)仿真與參數(shù)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報,2014,45(8):72-79. Qiu Shujin, Guo Yuming, Zheng Decong. Dynamic Simulation of Disc Saw Cutter System of Caragana Korshinskii Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(8):72-79.

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  • 收稿日期:2013-12-10
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  • 在線發(fā)布日期: 2014-08-10
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