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立式環(huán)模秸稈壓塊機成型過程建模與參數(shù)優(yōu)化
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“十二五”國家科技支撐計劃資助項目(2012BAD30B0201)


Process Modeling and Parameter Optimization of Straw Briquetting Machine with Vertical Circular Mould
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    摘要:

    在對立式環(huán)模秸稈壓塊機核心工作單元結(jié)構(gòu)與工作原理分析的基礎(chǔ)上,建立了壓輥受力和物料成型能耗模型,繪制了不同技術(shù)參數(shù)下壓輥載荷分布曲線和物料成型能耗曲線,并在此基礎(chǔ)上提出了設(shè)備技術(shù)參數(shù)優(yōu)化設(shè)計方法。理論分析結(jié)果表明:??灼脑O(shè)計可改善壓輥載荷分布,降低設(shè)備噸料能耗;??鬃罴哑慕呛臀锪吓c輥模之間的摩擦因數(shù)、輥模直徑比有關(guān),物料與輥模摩擦因數(shù)、輥模直徑比越大,??鬃罴哑慕且苍酱?,現(xiàn)實技術(shù)參數(shù)條件下,模孔偏心設(shè)計可使物料成型能耗降低0.29%~3.58%。通過設(shè)備對比試驗,證實了以上結(jié)論。

    Abstract:

    It can provide a theoretical basis for quantitatively analyzing the force on mechanism and energy consumption to build model of material molding process for vertical circular mould straw briquetting machine. On the basis of analysis on structure and working principle of core work unit on vertical circular mould straw briquetting machine, the models of forces on roller and molding energy consumption are established, and the load distribution curves and molding energy consumption curves are drawn under different technical parameters, and finally, the optimization method of technical parameters is proposed. Theoretical analysis results show that the eccentric design of molding hole can improve load distribution of the rollers, and reduce the energy consumption per ton of material. The eccentric angle of molding hole is related to the friction coefficient between equipment and materials as well as diameter ratio of roller to circular mould. The optimal eccentric angle of molding hole is greater when the friction coefficient between equipment and materials and diameter ratio of roller to circular mould are greater. The eccentric design of molding hole can reduce energy consumption from 0.29% to 3.58%. Finally, through the device comparison test, the above conclusions are confirmed. The research provides a theoretical reference for the design of key technical parameters.

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叢宏斌,趙立欣,孟海波,姚宗路,霍麗麗,張妍.立式環(huán)模秸稈壓塊機成型過程建模與參數(shù)優(yōu)化[J].農(nóng)業(yè)機械學(xué)報,2014,45(10):187-193. Cong Hongbin, Zhao Lixin, Meng Haibo, Yao Zonglu, Huo Lili, Zhang Yan. Process Modeling and Parameter Optimization of Straw Briquetting Machine with Vertical Circular Mould[J]. Transactions of the Chinese Society for Agricultural Machinery,2014,45(10):187-193.

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  • 收稿日期:2014-04-22
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  • 在線發(fā)布日期: 2014-10-10
  • 出版日期: 2014-10-10