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連續(xù)平壓機(jī)入口角度動(dòng)態(tài)控制方法
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科研院所技術(shù)開發(fā)研究專項(xiàng)資金資助項(xiàng)目(2013EG135240)、中央級(jí)公益性科研院所基本科研業(yè)務(wù)費(fèi)專項(xiàng)資金資助項(xiàng)目(CAFINT2009K07)和河北省自然科學(xué)基金資助項(xiàng)目(E2015204039)


Dynamic Control Method of Infeed Angle for Continuous Flat Press
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    摘要:

    基于鋼材彎曲變形的特點(diǎn),提出一種矩形截面的入口上熱壓板彎曲變形來調(diào)節(jié)入口角度的方法。在分析上熱壓板彎曲變形原理并推導(dǎo)曲率半徑與拉弧高度幾何關(guān)系的基礎(chǔ)上,仿真計(jì)算上熱壓板彎曲強(qiáng)度,構(gòu)建基于現(xiàn)場總線的分布式系統(tǒng)和人機(jī)交互控制系統(tǒng),設(shè)計(jì)油缸位移梯度漸進(jìn)算法并在國產(chǎn)連續(xù)平壓機(jī)上實(shí)現(xiàn)控制。研究結(jié)果表明:入口上熱壓板彎曲變形滿足彎曲強(qiáng)度要求,入口角度調(diào)節(jié)方法及控制算法能夠?qū)崿F(xiàn)油缸位移梯度變化的漸進(jìn)性和入口角度調(diào)節(jié)的動(dòng)態(tài)性;當(dāng)入口曲率半徑R為100000mm時(shí),入口上熱壓板拉弧高度理論值與實(shí)際值最大偏差為0.4mm,橫向?qū)嶋H值最大偏差為0.6mm,達(dá)到控制精度要求。

    Abstract:

    Adjustability of infeed angle is of great importance to design and use of the whole continuous flat press which is used to produce wood-based panels. Based on the capability of bending deformation of the steel, a method using bending deformation of integral infeed upper hot platen shaped as rectangular in cross section to adjust infeed angle was put forward. On the basis of analyzing curving principle of bending deformation and deducing geometrical relationship between radius of curvature and height of curving, bending strength of infeed upper hot platen was calculated by simulation and a distributed system as well as human-computer interaction control system based on fieldbus was established. Displacement gradient progressive-approximation algorithm used for hydraulic cylinders was set up and the system was applied to continuous flat press designed in China. The results showed that bending deformation of upper hot platen met requirements of bending strength, the method of adjusting infeed angle and the control algorithm could be used to achieve progressivity of displacement changing for hydraulic cylinders and dynamic adjusting of infeed angle, and the control precision could be reached by field debugging. The maximum error was 0.4mm between theoretical and practical value, and maximum horizontal difference was 0.6mm when radius of curvature was 100000mm.

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張國梁,瞿國富,侯曉鵬,劉鑫鈺,朱軍,周玉成.連續(xù)平壓機(jī)入口角度動(dòng)態(tài)控制方法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(4):372-378,343. Zhang Guoliang, Qu Guofu, Hou Xiaopeng, Liu Xinyu, Zhu Jun, Zhou Yucheng. Dynamic Control Method of Infeed Angle for Continuous Flat Press[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(4):372-378,343.

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  • 收稿日期:2014-06-08
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  • 在線發(fā)布日期: 2015-04-10
  • 出版日期: 2015-04-10
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