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高壓共軌噴油器控制閥空化研究
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Cavitation Analysis of Control-valve in High-pressure Common Rail Injector
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    摘要:

    為了研究較高軌壓條件對(duì)共軌噴油器控制閥的影響,對(duì)典型的共軌噴油器進(jìn)行了可靠性試驗(yàn),而且針對(duì)控制閥及其上游流道進(jìn)行了非定常氣液兩相流動(dòng)模擬計(jì)算和分析。計(jì)算所需的動(dòng)網(wǎng)格邊界條件由執(zhí)行器銜鐵桿位移測(cè)量試驗(yàn)獲得。通過(guò)測(cè)量噴油器的動(dòng)態(tài)回油流量,對(duì)計(jì)算模型進(jìn)行了試驗(yàn)驗(yàn)證??煽啃栽囼?yàn)結(jié)果表明控制閥的閥座錐面存在空化穴蝕損傷。模擬計(jì)算結(jié)果表明,當(dāng)入口壓力條件達(dá)到250MPa級(jí)別后,在控制閥上游的導(dǎo)流孔內(nèi)出現(xiàn)明顯的空化現(xiàn)象;在150MPa、200MPa和250MPa 3個(gè)級(jí)別的入口壓力條件時(shí)氣液兩相質(zhì)量交換率的比值為1∶1.187∶1.437。為匹配250MPa及以上級(jí)別的軌壓條件,控制閥上游流道結(jié)構(gòu)須改進(jìn)。

    Abstract:

    In order to investigate the effect of high-pressure conditions on the control-valve of common rail injector, a sealing reliability test was carried out in a conventional type of common rail injector, and an unsteady vapor-liquid two-phase flow CFD simulation about the control-valve was performed with AVL—Fire. The displacement measurement of armatur-pin of solenoid-actuator was accomplished for the boundary condition setting of computational dynamic grid. The simulation was validated against the experimental result of fuel backflow measurement in terms of mass flow rate. The reliability test result shows that cavitation damage appears on the conical seat surface of control-valve. The simulation result demonstrates that obvious cavitation phenomenon occurs in the guide-hole of the control-valve when inlet pressure boundary condition is increased to 250MPa level. It also indicates that at three typical inlet pressure levels, viz., 150MPa, 200MPa and 250MPa, the ratio of mass exchange rate of vapor-liquid phases is 1∶1.187∶1.437. With respect to time dimension, the mass exchange rate reaches a peak at the incipient stage of closing course of the control-valve.

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段煉,袁壽其,胡林峰,李德桃,夏興蘭,俞建達(dá).高壓共軌噴油器控制閥空化研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(5):321-327. Duan Lian, Yuan Shouqi, Hu Linfeng, Li Detao, Xia Xinglan, Yu Jianda. Cavitation Analysis of Control-valve in High-pressure Common Rail Injector[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(5):321-327.

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  • 收稿日期:2015-03-08
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  • 在線(xiàn)發(fā)布日期: 2015-05-10
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