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基于切比雪夫多項式的數(shù)控機床幾何誤差參數(shù)化建模
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國家自然科學基金資助項目(51175461)


Chebyshev Polynomials Based Parametric Modeling of Geometric Errors for CNC Machine Tools
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    摘要:

    為了快速精確地建立機床幾何誤差項數(shù)學模型,提出了一種基于切比雪夫多項式的參數(shù)化建模方法。首先針對測量得到的機床基本幾何項數(shù)據(jù),將機床相應運動軸進給量轉(zhuǎn)化為切比雪夫變量。其次將切比雪夫變量代入不同階次的切比雪夫多項式得到相應的值。然后根據(jù)切比雪夫基函數(shù)值和切比雪夫變量用多元線性回歸方法獲得相應的系數(shù),得到關(guān)于切比雪夫基函數(shù)的數(shù)學模型。最后將運動軸進給量與切比雪夫變量之間的轉(zhuǎn)化關(guān)系代入得到基本幾何誤差項的數(shù)學模型。建模過程簡單且易程序化,切比雪夫多項式的高逼近精度使得建立的模型精度高。將所有幾何誤差項參數(shù)化模型代入機床幾何誤差模型綜合數(shù)學模型,從而可得到機床工作空間幾何誤差場分布。以MV—5A三軸立式加工中心為例,將各個幾何誤差項參數(shù)化模型代入機床幾何誤差模型中得到該機床綜合幾何誤差數(shù)學模型,進而得到該機床工作空間幾何誤差場分布,為機床設(shè)計和誤差補償提供了理論依據(jù)。

    Abstract:

    In order to establish the mathematical models of geometric errors of machine tools rapidly and precisely, one parametric modeling approach based on Chebyshev polynomials was proposed. Firstly, according to the measured data of basic geometric errors of machine tools, the displacement of the axis was converted to Chebyshev variable. Secondly, the values of Chebyshev polynomials with different orders were calculated with Chebyshev variable. Then, coefficients of Chebyshev basic functions were calculated by using multiple linear regression methods according to Chebyshev variable and Chebyshev values, and the model about Chebyshev basic functions was obtained. At last, the mathematical models of basic geometric errors were established by inputting the conversation of the displacement of the axis and Chebyshev variable. The modeling was simple and programming; and the high approximating accuracy of Chebyshev polynomials made models precise. The comprehensive mathematical models were established by inputting parametric models of geometric errors into geometric models of machine tools. Then, the geometric error fields of working zone for machine tools were obtained. Taking the MV—5A three-axis machine tool for an example, the parametric models of all geometric errors were inputted to geometric error model of this machine tool to obtain the comprehensive mathematical model of geometric errors. Then, geometric error fields of working zone of this machine tool were computed, which laid the foundation for machine design and the error compensation.

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郭然,付國強,孫磊,傅建中.基于切比雪夫多項式的數(shù)控機床幾何誤差參數(shù)化建模[J].農(nóng)業(yè)機械學報,2015,46(5):336-343. Guo Ran, Fu Guoqiang, Sun Lei, Fu Jianzhong. Chebyshev Polynomials Based Parametric Modeling of Geometric Errors for CNC Machine Tools[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(5):336-343.

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  • 收稿日期:2015-01-12
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  • 在線發(fā)布日期: 2015-05-10
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