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軸向柱塞泵功率密度影響因素分析
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2012年度中央財政支持地方高校發(fā)展專項資金資助項目(閩教財\[2012\]788號)、福建省科技重大專項資助項目(2011HZ006—1)和福建省科技創(chuàng)新平臺建設(shè)資助項目(2011H2008)


Analysis of Factors Influencing Power Density for Axial-piston Pump
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    摘要:

    為進(jìn)一步提高軸向柱塞泵功率密度,首先結(jié)合前人工作針對功率密度給出量化計算公式,并對其中最重要的2個因素進(jìn)行了研究。分析表明,影響因素1單位體積的每轉(zhuǎn)排量主要由斜盤傾角與柱塞分布圓半徑?jīng)Q定,并提出采用柱塞包覆滑靴形式提高該因素值,計算表明其柱塞泵功率密度可提高60%;影響因素2最高轉(zhuǎn)速主要受自吸性能影響,且普通柱塞泵自吸性能受缸體腰型槽粘性阻力與強(qiáng)制漩渦阻力影響,并隨著轉(zhuǎn)速提高而下降,對此提出一種雙向傾斜式腰型槽缸體,其仿真證明該結(jié)構(gòu)具有離心甩油作用,其最高轉(zhuǎn)速最高可提高45.4%。最后針對大排量雙聯(lián)泵功率密度下降問題提出了一種對稱X型高功率密度軸向柱塞泵結(jié)構(gòu),

    Abstract:

    In order to further increase the power density for axial-piston pump, the quantitative formulas were derived and the most important factors were studied. One factor was the amount of volumetric displacement of pump per revolution divided by the spatial volume of pump, and the analysis indicated that it was determined by swashplate angle and piston pitch-radius, and 60% increase of it could be obtained by using an inverted piston-slipper design. The other factor was the maximal speed which was determined by the self-priming ability (SPA) of pump. The analysis result showed that the SPA was affected by resistance caused by viscous resistance and forced vortex, and the ability dropped with the rotating speed increasing, which was the defect of current structure of cylinder block. In order to overcome the defect, a new structure of cylinder block with bidirectional inclined cylinder block hole was presented, and the results of simulation demonstrated that SPA of axial-piston pump was increased by 45.4%. Finally, to meet the requirement of large displacement pump, a symmetrical X shape axial-piston pump was proposed and its power density was verified theoretically. The analysis result showed that the power density was increased by 43% compared with a double-pump.

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陳淑梅,顏濱曲,陳傳銘.軸向柱塞泵功率密度影響因素分析[J].農(nóng)業(yè)機(jī)械學(xué)報,2015,46(6):355-362. Chen Shumei, Yan Binqu, Chen Chuanming. Analysis of Factors Influencing Power Density for Axial-piston Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(6):355-362.

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  • 收稿日期:2014-07-03
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  • 在線發(fā)布日期: 2015-06-10
  • 出版日期: 2015-06-10