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旋轉(zhuǎn)式水稻缽苗移栽機(jī)構(gòu)移栽臂設(shè)計(jì)與試驗(yàn)
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國家高技術(shù)研究發(fā)展計(jì)劃(863計(jì)劃)資助項(xiàng)目(2012AA10A501)、國家自然科學(xué)基金資助項(xiàng)目(51275478)、浙江省自然科學(xué)基金資助項(xiàng)目(LR12E05002)、浙江理工大學(xué)“521人才培養(yǎng)計(jì)劃”資助項(xiàng)目和浙江理工大學(xué)科研創(chuàng)新團(tuán)隊(duì)專項(xiàng)資助項(xiàng)目


Design and Test on Transplanting Arm of Rotary Transplanting Mechanism for Rice Pot-seedling
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    摘要:

    旋轉(zhuǎn)式水稻缽苗移栽機(jī)構(gòu)移栽臂是移栽作業(yè)的執(zhí)行部件,控制取秧和推秧動(dòng)作,直接影響移栽機(jī)構(gòu)取秧和推秧的成功率。針對(duì)原水稻缽苗移栽機(jī)構(gòu)存在取秧時(shí)間長、成功率偏低,無推秧裝置、推秧效果差等主要問題,對(duì)其移栽臂結(jié)構(gòu)進(jìn)行改進(jìn)設(shè)計(jì),優(yōu)化凸輪機(jī)構(gòu),減小凸輪推程運(yùn)動(dòng)角,增加推秧裝置。建立機(jī)構(gòu)虛擬樣機(jī),研制機(jī)構(gòu)物理樣機(jī),開展機(jī)構(gòu)虛擬運(yùn)動(dòng)仿真和高速攝像運(yùn)動(dòng)試驗(yàn)。比較虛擬仿真和高速攝像試驗(yàn)移栽機(jī)構(gòu)夾取秧苗時(shí)間的縮短情況,結(jié)果基本一致,表明移栽臂的改進(jìn)設(shè)計(jì)是正確和合理的。開展安裝不同凸輪機(jī)構(gòu)和有無推秧裝置的移栽機(jī)構(gòu)的取秧試驗(yàn),改進(jìn)后的機(jī)構(gòu)取秧成功率和推秧成功率分別為94.3%和98.6%,遠(yuǎn)高于改進(jìn)前的82.9%和88.6%,表明改進(jìn)后的機(jī)構(gòu)能夠更好地滿足水稻缽苗移栽工作要求,且具有很好的工作性能。

    Abstract:

    The planting arm of rotary transplanting mechanism for rice pot-seedling is the operation component which is used for seedling picking-up. The motion of seedling control and pushing will affect the success rate of seedling picking-up and seedling pushing directly. Aiming to solve the problems such as the long time of seedling picking-up, low success rate, no pushing device and poor pushing seedlings of the original pot-seedling transplanting mechanism, the transplanting mechanism was redesigned. The main work is to redesign cam mechanism in transplanting arms using optimization design method, decrease cam-drive angle and add the seedling pushing device. With the development of virtual prototype and physical prototype, the virtual kinematics simulation and the kinematics test with high-speed digital video camera and image processing technology were carried out. The basic consistency of the shortening time in two test was demonstrated which showed the feasibility and availability of the developed design of planting arms. The seedling picking-up tests of transplanting mechanism with different cam mechanisms as well as the transplanting mechanisms with and without seedling pushing device were developed. The success rate of seedling picking-up and seedling pushing of the developed mechanism were 94.3% and 98.6%, which were 82.9% and 88.6% higher than those of the product by original pot-seedling transplanting mechanism, respectively. It was proved that the improved mechanism can meet the requirements of rice pot-seedling transplanting.

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葉秉良,吳國環(huán),俞高紅,李 麗.旋轉(zhuǎn)式水稻缽苗移栽機(jī)構(gòu)移栽臂設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(7):45-52. Ye Bingliang, Wu Guohuan, Yu Gaohong, Li Li. Design and Test on Transplanting Arm of Rotary Transplanting Mechanism for Rice Pot-seedling[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(7):45-52.

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  • 收稿日期:2015-01-26
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  • 在線發(fā)布日期: 2015-07-10
  • 出版日期: 2015-07-10
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