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生物質(zhì)水熱轉(zhuǎn)化工藝優(yōu)化與液體產(chǎn)物特性研究
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國家自然科學基金資助項目(51406063)和中國博士后科學基金資助項目(2014M552053)


Optimization of Hydrothermal Treatment of Biomass and Characterization of Liquid Product
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    摘要:

    為了研究生物質(zhì)在水熱降解過程中產(chǎn)物的分布及其液體產(chǎn)物特性,首先通過正交試驗對生物質(zhì)水熱轉(zhuǎn)化的工藝進行優(yōu)化,根據(jù)不同的目標產(chǎn)物探索最優(yōu)工藝條件,并對生物質(zhì)樣品的種類、反應溫度、停留時間、原料質(zhì)量和粒徑等反應因素的變化規(guī)律進行研究,所得重質(zhì)油產(chǎn)率最佳工藝條件是:采用松木屑為原料,溫度250℃,停留時間15 min,原料質(zhì)量10 g,水質(zhì)量110 g,生物質(zhì)粒徑80~150目,此時松木屑的干基重質(zhì)油產(chǎn)率(質(zhì)量分數(shù))為28.00%。最后結(jié)合正交試驗結(jié)果,選取棉稈為原料,研究單因素反應條件(溫度、時間、粒徑以及催化劑)下產(chǎn)物產(chǎn)率分布和液體產(chǎn)物特性。結(jié)果表明,在無催化劑加入的試驗中,溫度300℃,停留時間10 min,粒徑80~150目下棉稈重質(zhì)油產(chǎn)率(質(zhì)量分數(shù))最大為24.14%;當K2CO3作為催化劑,停留時間為20 min時,重質(zhì)油產(chǎn)率由未添加催化劑時的18.00%提高至29.86%,催化劑的加入在提高油產(chǎn)率的同時,對油的組份也產(chǎn)生了影響,酸類和酮類物質(zhì)減少,油的pH值提高。

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    The key parameters for biomass hydrothermal treatment were optimized for product distribution on the basis of a L16 (45) orthogonal experiment design. Results showed that biomass species, particle size and hydrothermal temperature significantly affected heavy oil yield. By contrast, the effect of biomass concentration was negligible. The maximum heavy oil yield was 28.00% at the optimal condition (biomass species, pine sawdust; hydrothermal temperature, 250℃; biomass particle size, 80~150 mesh; residence time, 15 min; concentration, 10 g of raw material and 110 g of water). In addition, cotton straw yielded the most liquid in the agricultural straws, although ash content was low. The cotton straw was treated in an autoclave reactor. The influences of temperature, residence time, catalysts and the size of cotton straw particles on product distribution were investigated. The increase in temperature reduced solid residue yield. Moreover, the heavy oil yield was increased firstly and then decreased. The yields of light oil and gas increased. Specifically, the yield of heavy oil was 16.98% at 250℃; it was maximized at 19.57% when temperature was 275℃. At this point, the solid residue yield was decreased from 32.14% to 23.00%. When the temperature range was between 275℃and 325℃, the yields of heavy oil and solid residue did not change significantly. When residence time was less than 15 min, heavy oil yield was increased firstly and then decreased. This yield peaked at 24.14% when the residence time was 10 min. Meanwhile, the solid residue yield was decreased firstly and then increased. The yields of light oil and gas did not change considerably. When the residence time was extended to 30 min, the heavy oil yield was decreased to 10.86%. The solid residue yield was decreased firstly and then increased. Furthermore, the yield reached 28.67% when residence time was 25 min. Particle size had little influence on the hydrothermal conversion of cotton straw relative to the reaction temperature and time. The addition of catalysts increased heavy oil yield and reduced that of solid residue. The yields of light oil and gas did not change significantly. The influences of catalysts on heavy oil yield were ranked as follows: K2CO3>KOH>Na2CO3>Ca(OH)2>NaOH. When K2CO3 was used as the catalyst, heavy oil yield was increased from 18.00% to 29.86%. The results of analysis with gas chromatography-mass spectroscopy (GC-MS) indicated that the liquid product contained organic components, namely, acids, esters, aldehydes, ketones and phenols. Among these components, acids, esters, phenols and their derivatives were dominant. The addition of catalysts increased oil yield and also affected the oil components. Specifically, acids and ketones were reduced and the pH value of the oil was increased. As a result, its quality was improved to a certain extent. The results can provide a reference for biomass hydrothermal treatment.

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高英,余波,陳漢平,王賢華,吳可,袁巧霞.生物質(zhì)水熱轉(zhuǎn)化工藝優(yōu)化與液體產(chǎn)物特性研究[J].農(nóng)業(yè)機械學報,2015,46(8):169-177,205. Gao Ying, Yu Bo, Chen Hanping, Wang Xianhua, Wu Ke, Yuan Qiaoxia. Optimization of Hydrothermal Treatment of Biomass and Characterization of Liquid Product[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(8):169-177,205.

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  • 收稿日期:2014-10-22
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  • 在線發(fā)布日期: 2015-08-10
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