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濕式微波殺菌裝置設計與試驗
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國家自然科學基金資助項目(31371791)


Design and Experiment of Wet-type Microwave Sterilization Device
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    摘要:

    濕式微波殺菌是一項全新的技術。以電磁和傳熱耦合方程為理論基礎,對處于水浴加熱的2450MHz微波單模諧振腔,建立三維非穩(wěn)態(tài)有源加熱數(shù)學模型,采用有限元方法,求解諧振腔的電磁場分布和食品樣品的溫度場分布,確定角錐喇叭最佳尺寸為283.92mm×136.50mm × 109.20mm、諧振腔高度為75mm。將計算結果及分析用于指導微波殺菌裝置的設計,研制出一套兩腔濕式微波殺菌裝置。該裝置試驗結果顯示模擬食品的溫度在2min內從50℃升至142℃,且其熱型穩(wěn)定、溫度分布比較均勻。通過工藝試驗表明濕式微波殺菌滿足巴氏殺菌設計要求,驗證了該濕式微波殺菌裝置的有效性和合理性。

    Abstract:

    Wettype microwave sterilization is a newly developed technology. A 3D unsteady active heating mathematical model of hot water and microwave sterilization in a single mode system at the frequency of 2450MHz was established based on the coupled equations of electromagnetic heating and heat transfer. The distribution of electromagnetic field in microwave cavity and heating pattern in food sample were obtained by using finite element method and the good results were used to guide the design of microwave sterilization equipment. It was determined that the optimum size of pyramidal horn was 283.92mm×136.50mm×109.20mm and the height of cavity was 75mm. A twocavity microwave sterilization system was developed. Experimental results demonstrated the temperature of package food rose from 50℃ to 142℃ in just 2min. Furthermore, it showed that the heating pattern in food was stable and the temperature distribution was more uniform owing to water circulation which reduced the edge overheating effect. In addition, this study confirmed that it not only effectively met the requirements of pasteurization process but also verified the effectiveness and rationality of the designed device.

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陸建輝,洪 麗.濕式微波殺菌裝置設計與試驗[J].農業(yè)機械學報,2015,46(9):240-244. Lu Jianhui, Hong Li. Design and Experiment of Wet-type Microwave Sterilization Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(9):240-244.

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  • 收稿日期:2015-01-19
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  • 在線發(fā)布日期: 2015-09-10
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