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打結(jié)器運動圖像與捆繩張力信息同步獲取系統(tǒng)研究
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長江學(xué)者和創(chuàng)新團(tuán)隊發(fā)展計劃資助項目(IRT1293)


Synchronous Acquiring System about Information of Bale Knotter Movement and Cord Tension Knotter Movement and Cord Tension
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    摘要:

    在已有方捆機(jī)上搭建了一套可實時同步獲取打結(jié)器運動圖像和捆繩張力信息的試驗系統(tǒng)。開發(fā)了用于同步觸發(fā)高速攝影與張力傳感器的同步模塊,通過在1 000 Hz頻率參數(shù)環(huán)境下進(jìn)行試驗,分析高速攝影捕捉到的目標(biāo)圖片數(shù)與張力傳感器捕捉到的目標(biāo)數(shù)據(jù)點數(shù),發(fā)現(xiàn)二者數(shù)目相同,且不同組打結(jié)過程打結(jié)器運動特征點與捆繩張力部分峰值點對應(yīng)齒盤度數(shù)的變異系數(shù)均小于3%?;谒眠\動圖像信息與張力信息得出了打結(jié)器各機(jī)構(gòu)的運動時序范圍,確定了攬繩器、鉤鉗、脫繩桿等機(jī)構(gòu)的詳細(xì)運動時序。

    Abstract:

    The bale knotter is the core components of the baler. To understand the working principle of the bale knotter more deeply, more and more researchers have built varieties of the knotter test bench. But this bale knotter test bench could not get the motion state of D-bale knotter and the tension of cord synchronous in the process of straw baling, a set of D-bale knotter movement and cord tension information synchronous acquiring system in real time was set up in the existing square baler. In order to achieve the goal of synchronous acquiring information, a synchronization module was designed for synchronous trigger high-speed photography and tension sensor. In order to verify performance of the system, a test was carried out under the condition of 1 000 Hz. The object of this test was wheat straw. Four groups of tests were carried out. From the tests it can be found that the number of target images captured by the high-speed photography and the number of target data captured by tension sensor were the same, and the feature points of D-bale knotter movement and variation coefficient of peaks of cord tension corresponding to the tooth plate degree was less than 3% in different sets of the tests. From the tests it could be known that the system can get the information of D-bale knotter movement and cord tension at the same time. The motion sequence range of D-bale knotter was obtained based on the information of knotter movement and cord tension. The motion sequence was more accurate than the existed motion sequence got by other researchers. The accurate motion sequence chart of the rope disc, bill hook and knife lever were got from the motion sequence. It could help to understand the working principle of D-bale knotter more clearly. The synchronous acquiring system built the foundation of the geometrical conditions for D-bale knotter. It was very useful for the research of D-bale knotter.

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張安琪,陳龍健,李誠,張紹英,李海濤,韓魯佳.打結(jié)器運動圖像與捆繩張力信息同步獲取系統(tǒng)研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2015,46(10):31-37. Zhang Anqi, Chen Longjian, Li Cheng, Zhang Shaoying, Li Haitao, Han Lujia. Synchronous Acquiring System about Information of Bale Knotter Movement and Cord Tension Knotter Movement and Cord Tension[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(10):31-37.

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  • 收稿日期:2015-07-22
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  • 在線發(fā)布日期: 2015-10-10
  • 出版日期: 2015-10-10
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