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考慮機(jī)床動(dòng)態(tài)性能的床身元結(jié)構(gòu)二次優(yōu)化方法
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“十二五”國(guó)家科技支撐計(jì)劃資助項(xiàng)目(2012BAF01B02)和國(guó)家科技重大專項(xiàng)資助項(xiàng)目(2009ZX04002-072)


Two-level Optimization Method of Bed Unit Structure Considering Dynamic Performance of Machine Tool
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    摘要:

    通常在機(jī)床零件的拓?fù)浣Y(jié)構(gòu)形式確定以后,單純的尺寸優(yōu)化往往難以取得較好的效果。以某臥式加工中心的床身結(jié)構(gòu)為研究對(duì)象,提出了一種在元結(jié)構(gòu)優(yōu)化分析的基礎(chǔ)上對(duì)結(jié)構(gòu)整體進(jìn)行二次優(yōu)化的方法。首先根據(jù)床身結(jié)構(gòu)特點(diǎn)提取其元結(jié)構(gòu)進(jìn)行優(yōu)化分析,按優(yōu)化得到的圓形與橢圓形出砂孔尺寸參數(shù)對(duì)床身結(jié)構(gòu)進(jìn)行重新設(shè)計(jì)。然后采用響應(yīng)面優(yōu)化方法,將元結(jié)構(gòu)分析的尺寸參數(shù)在床身整體結(jié)構(gòu)中進(jìn)行進(jìn)一步優(yōu)化研究。分析表明,在結(jié)構(gòu)質(zhì)量變化極小的前提下,單純的元結(jié)構(gòu)優(yōu)化設(shè)計(jì)的床身能夠改善結(jié)構(gòu)單件及整機(jī)的動(dòng)態(tài)性能,但改善幅度較??;而床身整體結(jié)構(gòu)二次優(yōu)化后其基頻提高的幅度約是前者提高幅度的3倍,同時(shí)使得整機(jī)參考點(diǎn)在X方向的最大響應(yīng)幅值降低55.2%,Y方向降低83.9%,Z方向降低82.8%。

    Abstract:

    It is often difficult to achieve further optimization results of machine tool parts in terms of sizes parameters after the topology structure of these parts are determined. Taking the machine bed structure of a horizontal machining center as an object, a twolevel optimization method of the unit structure was proposed, which was based on the analysis and optimization of unit structure, to optimize the whole machine tool bed. Firstly, according to structural features of this machine tool bed, different unit structures were analyzed and compared, and then the round and oval sand hole with original sizes parameters were chosen as the most suitable units to redesign the bed structure. After that, based on response surface method and taking the whole machine tool bed as optimization goal, the secondlevel optimization of unit structure in terms of sizes parameters was achieved. On the premise of minimal change of bed mass, the results of the analysis demonstrate that the twolevel optimization method achieves better dynamic performance of machine tool compared with singlelevel optimization method which only focuses on the optimization of unit structure. To be more specific, the former method can increase the fundamental frequency of this machine tool bed 3 times than the latter method. Besides, when the former method is applied, the biggest resonance peak of this machine tool is reduced by 55.2% in Xdirection, 83.9% in Ydirection, and 82.8% in Zdirection.

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劉成穎,譚 鋒,王立平,黃子凌.考慮機(jī)床動(dòng)態(tài)性能的床身元結(jié)構(gòu)二次優(yōu)化方法[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2015,46(11):399-404. Liu Chengying, Tan Feng, Wang Liping, Huang Ziling. Two-level Optimization Method of Bed Unit Structure Considering Dynamic Performance of Machine Tool[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(11):399-404.

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  • 收稿日期:2015-02-02
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  • 在線發(fā)布日期: 2015-11-10
  • 出版日期: 2015-11-10