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非勻速三插臂水稻高速插秧機參數分析與試驗
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公益性行業(yè)(農業(yè))科研專項資助項目(201203059)


Parameter Analysis and Experiment of Three Planting Bars of High-performance Rice Transplanter with Non-uniform Rotation
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    摘要:

    針對三插臂分插機構理論分析不全面和增加插植臂數量導致株距適應范圍縮小等問題,提出了一種橢圓齒輪非勻速三插臂分插機構,建立了該分插機構的運動學分析模型,研究了分插機構回轉箱體非勻速轉動對栽插參數的影響,理論分析得出非勻速轉動不影響秧針的靜態(tài)軌跡、取秧角度、推秧角度和軌跡高度,傳動系統中橢圓齒輪偏心率和初始相位角對秧針取秧點 y 方向的速度影響最大,相位角為0°時,取秧點 y 方向線速度達到最大。插秧穴口隨著偏心率增大而增大,初始相位角對插秧穴口的影響較復雜,在0°~90°范圍內隨相位角增大而增大,在90°~180°范圍內隨相位角增大而減小。在室內進行了插植臂速度和移箱回數對傷秧率和切塊均勻性的影響試驗,試驗表明傷秧率隨分插機構轉速增加而增大且影響顯著,但移箱回數差異對傷秧率影響不顯著。移箱回數差異對切塊均勻性的影響顯著,移箱回數18回的切塊均勻性明顯高于對照組,在移箱回數21回和24回時切塊均勻性與對照二插臂的切塊均勻性差異不大,分插機構轉速增加對秧苗切塊均勻性有影響但影響不顯著。田間對比試驗表明,非勻速三插臂分插機構栽植質量優(yōu)于對照組,傷秧率均隨作業(yè)速度的提高而增大,翻倒率和漂秧率也隨作業(yè)速度的增加而增加但影響不顯著,作業(yè)速度變化對漏插率影響也不顯著

    Abstract:

    For no full analysis on the theories of three planting bars of transplanting mechanism and reducing the row spacing applicable range by increasing the quantity of planting bars, a non-uniform rotation three planting bars of transplanting mechanism was proposed. The kinematics analysis model was built based on its working principle, and the effects of transplanting parameters on non-uniform rotational speed were studied. The theoretical analysis was received that the non-uniform rotational speed had no effects on the static trajectory of planting hoe, taking seedling angle, pushing seedling angle and trajectory height. Eccentricity ratio and initial phase angle of the elliptic gears had great effects on the velocity with axis y at the point of taking seedling, the speed of taking seedling points with axis y reached the largest when the phase angle was 0°. The transplanting hole was increased with the increase of eccentricity ratio, the initial phase angle had relatively complex effects on the transplanting hole, which would get large with the increase of initial phase angle between 0°~90°, and get small with the increase of initial phase angle between 90°~180°. The effects of speed of transplanting bars and the movement times of seedling box on the damaged seedling rate and stripping-slicing homogeneities were tested in laboratory, the results indicated that the damaged seedling ratio was increased with the increase of revolving speed and the impact was significant, but the movement times had no significant impact on it. The movement times had significant impact on the stripping-slicing homogeneity, which was significantly higher than the matched group when the movement times was 18, the difference between the stripping-slicing homogeneities when the movement times equaled to 21 and 24 and the two contrast transplanting bars was little, but the revolving speed had effect on it and the impact was non-significant. Field contrast test indicated that the planting quality of the non-uniform rotation three planting bars was superior to that of the matched group, the damaged seedling rate was increased with the increase of work speed, the laid seedling hill rate and the floating seedling rate were also increased with the increase of work speed, but the impacts were non-significant, and the work speed had no effect on the missing planting hill rate.

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張敏,張文毅,周長省,祁兵,紀要.非勻速三插臂水稻高速插秧機參數分析與試驗[J].農業(yè)機械學報,2015,46(12):32-38,73. Zhang Min, Zhang Wenyi, Zhou Changsheng, Qi Bing, Ji Yao. Parameter Analysis and Experiment of Three Planting Bars of High-performance Rice Transplanter with Non-uniform Rotation[J]. Transactions of the Chinese Society for Agricultural Machinery,2015,46(12):32-38,73.

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  • 收稿日期:2015-09-15
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  • 在線發(fā)布日期: 2015-12-10
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