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蔬菜種子風(fēng)力篩選機(jī)分離室氣固兩相流模擬與試驗(yàn)
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國(guó)家高技術(shù)研究發(fā)展計(jì)劃(863計(jì)劃)項(xiàng)目(2012AA10A505)


Simulation and Experiment of Gas-solid Two-phase Flows in Separation Chamber of Airscreening Machine for Vegetable Seeds
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    摘要:

    分離室作為蔬菜種子風(fēng)力篩選機(jī)的重要組成部分,其風(fēng)機(jī)頻率和風(fēng)門(mén)開(kāi)度對(duì)種子篩選分離的質(zhì)量有著重要的影響。利用Fluent軟件的RNG k-ε湍流模型和DPM離散相模型,仿真了物料在分離室中的運(yùn)動(dòng)過(guò)程。用多項(xiàng)式擬合法分析了仿真結(jié)果,獲得工作參數(shù)(風(fēng)機(jī)頻率和風(fēng)門(mén)開(kāi)度)與清選性能(清潔率和損失率)的關(guān)系。在此基礎(chǔ)上,對(duì)清潔率和損失率進(jìn)行運(yùn)算,得到清選效率,該指標(biāo)全面綜合地反映了不同工況下清選效果的優(yōu)劣。由清選效率的三維圖及其等值線(xiàn)圖能夠便捷地分析分離室的最優(yōu)工作參數(shù)。通過(guò)以上方法,得到上海青種子、菠菜種子和小白菜種子最優(yōu)工作參數(shù)。分別是風(fēng)機(jī)頻率35Hz、風(fēng)門(mén)開(kāi)度75%;風(fēng)機(jī)頻率42Hz、風(fēng)門(mén)開(kāi)度80%;風(fēng)機(jī)頻率36Hz、風(fēng)門(mén)開(kāi)度80%,對(duì)應(yīng)的清選效率分別是88%、84%和88%。設(shè)計(jì)實(shí)機(jī)驗(yàn)證試驗(yàn),比較了不同工況下清選性能的仿真結(jié)果與試驗(yàn)結(jié)果,二者吻合度較高,證明了分離室氣固兩相流模型的可靠性。

    Abstract:

    Separation chamber is an important part of the seed airscreening machine, and therefore the values of its fan frequency and air outlet magnitude have significant effects on the quality of seed separation. The RNG k-ε turbulence model and the DPM discrete phase model were adopted to simulate the separation process of seeds in the separation chamber. Then, the simulation results were analyzed by means of polynomial fitting, and the relationship between the working parameters, i.e. fan frequency and air outlet magnitude, and the cleaning performance, i.e. cleaning rate and loss rate were acquired. Based on this relationship, cleaning efficiency can be determined by calculating cleaning rate and losing rate, which synthetically reflects the quality of cleaning effect under different working conditions. It is convenient to analyze optimal working parameters of separation chamber by 3D map and contour map of the cleaning efficiency. By this means, the optimal working parameters of the fan frequency and air outlet magnitude for Chinese cabbage seeds, spinach seeds and pakchoi seeds, were obtained, which are 35Hz and 75%, 42Hz and 80%, 36Hz and 80%, respectively. The values of corresponding cleaning efficiency are 88%, 84% and 88%. The verification test of Chinese cabbage seeds in the real machine was designed, by comparing the cleaning performance of simulation with test, found that the results of simulation and test were consistent, which proves reliability of gassolid twophase flows model in separation chamber. The study provides reference for design and optimization of the separation chamber of seed airscreening machine.

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黃震宇,李騰,喻志成,朱成剛,趙春宇.蔬菜種子風(fēng)力篩選機(jī)分離室氣固兩相流模擬與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(5):70-76. Huang Zhenyu, Li Teng, Yu Zhicheng, Zhu Chenggang, Zhao Chunyu. Simulation and Experiment of Gas-solid Two-phase Flows in Separation Chamber of Airscreening Machine for Vegetable Seeds[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(5):70-76.

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  • 收稿日期:2015-10-29
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  • 在線(xiàn)發(fā)布日期: 2016-05-10
  • 出版日期: 2016-05-10