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雙行智能煙草打頂抑芽機(jī)檢測控制系統(tǒng)設(shè)計(jì)與試驗(yàn)
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中國煙草總公司科技重點(diǎn)項(xiàng)目(110201302019)


Design and Test of Testing Control System for Double Rows Intelligent Tobacco Topping Machine
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    為提高煙草打頂抑芽作業(yè)工作效率,降低勞動強(qiáng)度,采用機(jī)器視覺技術(shù)進(jìn)行煙草智能打頂抑芽作業(yè)。首先對煙葉和煙花色彩特征進(jìn)行分析,利用潘通色卡選取與綠葉相似的印染布作為圖像采集背景,減小煙花提取難度;以普通攝像頭作為圖像采集裝置,對煙草圖像進(jìn)行處理,在可見光波段利用顏色特征進(jìn)行煙花位置定位,確定具體打頂高度;最后通過工業(yè)控制機(jī)和單片機(jī)控制步進(jìn)電動機(jī)、電磁閥,實(shí)現(xiàn)煙草打頂抑芽的快速、實(shí)時(shí)作業(yè)。田間試驗(yàn)表明:該煙草智能打頂機(jī)作業(yè)效率2~3s/株,煙花檢測準(zhǔn)確率96%左右,打頂準(zhǔn)確率90%左右,抑芽劑噴灑準(zhǔn)確率80%左右;滿足設(shè)計(jì)要求,能夠有效提高作業(yè)效率和作業(yè)效果。

    Abstract:

    At present, tobacco topping and sprout inhibition is mainly by artificial means, existing machinery can only be achieved ‘make it rigidly uniform’ . In order to improve work efficiency of tobacco topping and sprout inhibition, to reduce labor intensity,the machine vision technology is applied to tobacco topping and sprout inhibition operation, to realize intelligent detection of tobacco height. Firstly, the color characteristics of tobacco leaves and tobacco flowers within the visible light band were analyzed, and the dyeing cloth similar to green leaves was selected as image background by using Pantone which can reduce the extraction difficulty of tobacco flower. Then the common camera was used as the image acquisition device, and the industrial control computer was used for processing the color characteristics of the collected image. Based on single line adaptive threshold value judgment method and taking volume as a unit, R value and G value of different characteristics were used to find the location of tobacco flowers, according to the proportion relationship to determine the specific topping height. Finally, the industrial machine was combined with microcontroller to control the stepper motor and solenoid valve, so as to realize the real-time online tobacco topping and sprout inhibition. The test shows that the intelligent tobacco topping and sprout inhibition machine operation efficiency is 2~3 seconds per tree, tobacco flower detection accuracy is about 96%, topping accuracy rate is about 90%, sprout inhibition accuracy rate is about 80%, the machine can meet the design requirement, and can effectively improve the operating efficiency and operation effect.

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劉雙喜,李偉,王金星,戚武振,張曉輝,張菡.雙行智能煙草打頂抑芽機(jī)檢測控制系統(tǒng)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2016,47(6):47-52. Liu Shuangxi, Li Wei, Wang Jinxing, Qi Wuzhen, Zhang Xiaohui, Zhang Han. Design and Test of Testing Control System for Double Rows Intelligent Tobacco Topping Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(6):47-52.

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  • 收稿日期:2016-03-27
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  • 在線發(fā)布日期: 2016-06-10
  • 出版日期: 2016-06-10