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蔬菜移栽穴盤苗自動輸送裝置設計與試驗
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國家自然科學基金項目(51505130)、黑龍江省科學基金項目(E2015042)和河南省教育廳高??蒲许椖浚?5A416003)


Design and Experiment on Automatic Transporting Mechanism for Vegetable Potted Seedlings
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    摘要:

    針對目前穴盤蔬菜自動移栽中缽苗離盤轉(zhuǎn)運至導苗筒過程缽體損傷大、機構(gòu)軌跡復雜及機電氣控制成本高等問題,設計了一種由縱向移盤機構(gòu)、頂苗機構(gòu)、橫向移盤機構(gòu)、導苗筒、夾苗機構(gòu)等組成的純機械傳動式蔬菜移栽穴盤苗自動輸送裝置。利用功能-動作過程-動作法(F-P-A法)對穴盤苗自動輸送過程進行動作分解,確定了符合各環(huán)節(jié)動作要求的機構(gòu)形式;運用運動建模、仿真和精度綜合分析等方法,并結(jié)合農(nóng)藝與動力學要求,得出橫向移盤機構(gòu)圓柱凸輪最大壓力角αmax=29.32°,夾苗機構(gòu)的苗爪翻轉(zhuǎn)凸輪行程hp=29mm等關鍵部件參數(shù);基于建立的時序分析模型,利用Visual Studio編寫了可視化的蔬菜移栽穴盤苗自動輸送裝置時序分析程序,通過對各機構(gòu)動作進行匹配,優(yōu)選出一組最佳參數(shù):縱移機構(gòu)初始相位角φz=185°,頂苗機構(gòu)初始相位角φd=108°,曲柄長度a=78mm,連桿長度b=112mm,偏距e=20mm,苗爪翻轉(zhuǎn)機構(gòu)初始相位角φf=15°,苗爪開合機構(gòu)初始相位角φk=135°。以苗齡期45d、3種不同含水率的番茄穴盤苗為試驗對象,進行自動輸送試驗。結(jié)果表明:穴盤苗基質(zhì)含水率和取苗速度對裝置取苗成功率均有影響,呈負相關,基質(zhì)損失率則與取苗速度關系不大;該裝置能夠?qū)崿F(xiàn)140株/min的取苗速度(取苗成功率超過95%),當基質(zhì)含水率為符合育苗規(guī)范的32.79%時,取苗成功率98.44%、基質(zhì)損失率36.67%,滿足移栽農(nóng)藝要求且遠超人工移栽效率。

    Abstract:

    In order to solve the problems of transporting, such as complexity of the mechanism, high cost of the electrical control system, pot damage in the process of transplanting, a new automatic seedling transplanting device was designed, which consists of vertical movement mechanism, ejecting mechanism, horizontal movement mechanism, guiding mechanism and gripping mechanism. The specific form of each mechanism were determined by using F-P-A method. The cam’s maximum pressure angle was determined as 29.32° and the cam displacement was determined as 29mm according to agricultural requirements using virtual modeling, simulation and accuracy analysis. The sequence analysis model program was built with the Visual Studio software, and a group of optimal parameters was obtained with this program. The initial phase angle of vertical mechanism was 185°, initial phase angle of ejecting mechanism was 108°, the length of the crank was 78mm, the length of the connecting bar was 112mm, the eccentricity was 20mm, the initial phase angle of the gripping mechanism was 15° and the initial phase angle of the opening and closing mechanism was 135°. The experiment was done with three different moisture contents of the tomato seedlings aged 45 d. The experiment result showed that the moisture content and gripping speed both had impacts on the success rate of the seedlings, and both had negative correlation, the gripping speed had little impact on the damage of the seedling. This device had the performance that the maximum gripping speed was 140 plants per minute at which the success rate of gripping was above 95%, and the success rate of gripping was 98.44% and the damage rate of the seedling was 36.67% at the condition that the moisture content was 32.79%, which meets the agricultural requirements and was faster than the manual.

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金 鑫,杜新武,楊傳華,姬江濤,董 哲,顏 華.蔬菜移栽穴盤苗自動輸送裝置設計與試驗[J].農(nóng)業(yè)機械學報,2016,47(7):103-111. Jin Xin, Du Xinwu, Yang Chuanhua, Ji Jiangtao, Dong Zhe, Yan Hua. Design and Experiment on Automatic Transporting Mechanism for Vegetable Potted Seedlings[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(7):103-111.

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  • 收稿日期:2016-01-19
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  • 在線發(fā)布日期: 2016-07-10
  • 出版日期: 2016-07-10