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三回程有機肥顆粒轉(zhuǎn)筒干燥設(shè)備中筒抄板設(shè)計與試驗
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公益性行業(yè)(農(nóng)業(yè))科研專項經(jīng)費項目(201203007)和現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(CARS-35)


Design and Experiment of Flights in Middle Drum of Triple-pass Rotary Drum Dryer for Organic Fertilizer Pellets
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    摘要:

    為實現(xiàn)有機肥顆粒物料的高效干燥,提出了專用三回程轉(zhuǎn)筒干燥工藝,著重對影響有機肥顆粒運動的中筒內(nèi)抄板設(shè)計參數(shù)進行研究。分析了抄板的作用原理,設(shè)計出在中筒可以實現(xiàn)物料逆向“爬坡”的組合式抄板;應(yīng)用EDEM離散元軟件,通過正交試驗設(shè)計,確定物料在中筒內(nèi)停留時間的顯著性影響因素為轉(zhuǎn)筒安裝傾角和組合抄板平面滑板角;通過試驗驗證,完成了轉(zhuǎn)筒傾角和組合抄板平面滑板角對物料停留時間影響的單因素試驗,建立了相應(yīng)的數(shù)學模型;通過對試驗結(jié)果和仿真分析結(jié)果對比分析,經(jīng)偏移修正后的仿真模型可以很好地預(yù)測物料在中筒內(nèi)的停留時間;根據(jù)試驗結(jié)果,轉(zhuǎn)筒安裝傾角不超過5°、組合抄板平面滑板角不小于40°時干燥效果好。

    Abstract:

    Pelleting is an effective way to store and utilize organic fertilizer. A key step is to dry after pelleting. At present, onezone rotary drying is often used for drying organic fertilizer pellets. But it has many problems, such as high energy consumption and etc. To guarantee the efficiency and high quality of the organic fertilizer in drying process, a triplepass rotary drum drying technology was introduced. Therefore, the problems of long overall length, large occupied area and low plant utilization factor can be solved. This study combines the advantages of triplepass rotary drum dryer. To explore the relationship among the residence time in the drum, the structure parameter of flight, and the drum installation angle, the EDEM software was used to simulate the movements of the pellets in the drum. The principle of the flight was analyzed, and a new type of combined flight was designed. The residence time in middle drum testing apparatus was set up, and the singlefactor experiment design was conducted. Then, the significant factors on residence time were obtained by using orthogonal experiments, which turned out to be the drum installation angles and flight angles. The results of the simulation and experiment were compared, and it’s verified a very highly prediction on the residence time and optimized parameters of the drum installation angle. Finally, the experiments showed that the installation angle should be less than 5° and flight angle should be higher than 40°.

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張曉明,賀 剛,馮 晨,王光輝,王德成,呂 豪.三回程有機肥顆粒轉(zhuǎn)筒干燥設(shè)備中筒抄板設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2016,47(7):151-158. Zhang Xiaoming, He Gang, Feng Chen, Wang Guanghui, Wang Decheng, Lü Hao. Design and Experiment of Flights in Middle Drum of Triple-pass Rotary Drum Dryer for Organic Fertilizer Pellets[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(7):151-158.

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  • 收稿日期:2015-12-03
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  • 在線發(fā)布日期: 2016-07-10
  • 出版日期: 2016-07-10