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打結器咬繩機構線接觸凸輪設計與載荷分析
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國家自然科學基金項目(51375215)、鎮(zhèn)江市重點研發(fā)計劃項目(NY2015009)和江蘇高校優(yōu)勢學科建設工程資助項目(蘇政辦發(fā)(2014)37號)


Line-contact Cam Design and Load Analysis of Rope-biting Mechanism of Knotter
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    摘要:

    針對打結器咬繩機構鉤鉗受載大、滾子磨損嚴重的問題,通過對咬繩機構的運動學分析建立了圓柱凸輪輪廓曲面的計算模型,使?jié)L子與凸輪保持線接觸的同時鉤鉗以正弦加速度規(guī)律張合。對咬繩機構進行力學分析并結合壓簧〖JP2〗壓縮量和捆繩拉力測試,解析求解鉤鉗在咬合位置的靜力學模型,得出鉤鉗咬合力的最佳變化范圍為300.64~329.89N。解析求解鉗咬機構的動力學模型得出,〖JP3〗當鉤鉗咬合力處于最佳變化范圍時,圓柱凸輪的接觸力介于240~330N之間,其峰值可以用于檢驗滾子的接觸疲勞強度,指導鉤鉗和滾子的材料選擇。打結器樣機捆扎5000捆稻麥秸稈的田間試驗發(fā)現,按預設的壓簧壓縮量7.5mm和捆繩初始拉力35N,鉤鉗尾部的滾子沒有明顯磨損,表明鉤鉗的咬合力控制合適,線接觸凸輪改善了滾子的接觸受載情況,達到了抗沖擊和耐磨的設計要求。

    Abstract:

    Aiming at the problem of rope-biting hook under heavier load and serious abrasion of its roller in ropebiting mechanism of knotter, a calculation model of curved surface of cylindrical cam was built up by analyzing the kinematics of ropebiting mechanism in order to make the roller and cylindrical cam keep linecontact as well as ropebiting hook open and close according to sin acceleration law. By carrying out dynamic analysis of ropebiting mechanism and combining with the test of compression amount of compressing spring and tensile test of the rope, the statics model of ropebiting hook on the position of holding on to the rope was solved analytically, and optimum range of holdingon force of ropebiting hook was obtained which value is between 300.64N and 329.89N. The dynamic model of ropebiting hook was also solved analytically, and the contact force of cylindrical cam was between 240N and 330N when holdingon force of ropebiting hook is within optimum range. The peak value of contact force of cylindrical cam may be used to check contact fatigue strength of the roller, and guide material choice of the ropebiting hook and its roller. The field tests showed the roller installed on the rear of ropebiting hook didn’t have obvious abrasion after the kontter prototype finished 5000 bundles of rice and wheat straws according to predetermined preload force of compressing spring and initial pulling force of the rope. The result showed that the holdingon force of ropebiting hook was controlled suitably and linecontact cam improved contact load of the roller, which met the design requirement of impact resistance and antifriction.

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尹建軍,陳亞明,張萬慶.打結器咬繩機構線接觸凸輪設計與載荷分析[J].農業(yè)機械學報,2016,47(7):224-231. Yin Jianjun, Chen Yaming, Zhang Wanqing. Line-contact Cam Design and Load Analysis of Rope-biting Mechanism of Knotter[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(7):224-231.

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  • 收稿日期:2016-02-01
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  • 在線發(fā)布日期: 2016-07-10
  • 出版日期: 2016-07-10