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基于顆粒軌道模型的離心泵葉輪泥沙磨損數(shù)值預(yù)測
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教育部科技項目(113010A)、北京高等學(xué)校青年英才計劃項目(YETP0321)和國家自然科學(xué)基金項目(51139007)


Numerical Simulation of Erosion Prediction in Centrifugal Pump Based on Particle Track Model
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    摘要:

    基于兩相流顆粒軌道模型和Tabakoff磨損模型,對某型號單吸泵進行數(shù)值模擬得到不同泥沙條件和不同入口條件下顆粒運動軌跡和磨損規(guī)律。不同泥沙條件共設(shè)定7組方案,即顆粒質(zhì)量分?jǐn)?shù)為10%時,顆粒粒徑分別為0.01、0.05、0.1、0.5mm,以及顆粒粒徑為0.5mm時,顆粒入口質(zhì)量分?jǐn)?shù)分別為2%、5%、8%、10%。結(jié)果表明,離心泵葉輪的磨損主要分布在葉片工作面和后蓋板;粒徑增大,顆粒向葉片工作面進口邊的運動速度增加,形成點狀的沖擊式磨損;粒徑減小時,在葉片工作面靠近出口邊處逐漸形成條狀的擦傷式磨損;顆粒質(zhì)量分?jǐn)?shù)對磨損率影響十分顯著,而對磨損形態(tài)和位置沒有影響;顆粒在入口分布的均勻度越大,葉輪內(nèi)磨損形態(tài)的分散程度及磨損位置的軸對稱性越明顯。

    Abstract:

    Centrifugal pumps are widely used in the solid particles and liquid delivery, a number of areas petrochemical, aerospace, energy, irrigation and the like. When transporting sandy water, its internal wear becomes serious, which affects the life of unit. Therefore, the movement of particles in a centrifugal pump was investigated and the wear characteristics were predicted. Based on the two-phase particle track model and the Tabakoff and Grant erosion model, the simulation of a centrifugal pump was conducted to get the particle track and erosion regulation under different sands or inlet conditions. The result demonstrated that erosion was mostly taken place in hub and pressure side of vane in the impeller compared with shroud and suction side. The particle velocity to pressure side of the vane was increased with the raise of particle diameter, which would lead to dot impact erosion compared with large particles near the inlet side. While the strip scratch erosion was taken place at the press side of the impeller near the outlet when particle diameter was small. Moreover, the position and erosion shape were influenced by particle diameter in significant measure. While the erosion rate density was increased with the increase of concentration and the inlet velocity. Furthermore, the distribution of particle at the inlet also had effect on the erosion state, which meant that with the increase of uniformity of particle in the inlet, the erosion morphology turned into dispersed distribution from continuous sheet.

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黃先北,楊碩,劉竹青,楊魏,黎耀軍.基于顆粒軌道模型的離心泵葉輪泥沙磨損數(shù)值預(yù)測[J].農(nóng)業(yè)機械學(xué)報,2016,47(8):35-41. Huang Xianbei, Yang Shuo, Liu Zhuqing, Yang Wei, Li Yaojun. Numerical Simulation of Erosion Prediction in Centrifugal Pump Based on Particle Track Model[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(8):35-41.

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  • 收稿日期:2015-11-01
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  • 在線發(fā)布日期: 2016-08-10
  • 出版日期: 2016-08-10