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斜置切縱流聯(lián)合收獲機脫粒分離裝置結構參數優(yōu)化
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江蘇省科技成果轉化資產項目(BA2014062)


Optimization of Structural Parameters for Threshing and Separating Device in Oblique Tangential-longitudinal Combine
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    摘要:

    為滿足我國現階段高產水稻的收獲要求,對自行研制的履帶式斜置切縱流聯(lián)合收獲機進行了結構改進,構建了載荷測試系統(tǒng),并在田間開展了三因素三水平的正交試驗,分析了切縱流滾筒轉速、切流滾筒凹板篩結構形式、斜置縱軸流螺旋喂入頭與導流罩徑向間隙等因素對脫粒分離性能的影響,使用極差分析法對斜置切縱流聯(lián)合收獲機脫粒分離裝置的結構參數進行了優(yōu)化。優(yōu)化結果表明:切流滾筒轉速和縱軸流滾筒轉速分別為862、806r/min,切流凹板篩過渡段為導向、分離孔式,螺旋喂入頭與導流罩徑向間隙為50mm時,整機的脫粒分離性能較優(yōu)。脫粒分離總損失率為0.62%,脫粒分離總功耗為40.42kW。

    Abstract:

    With the advancement of the rice cultivation technology and the vigorously promotion of the super hybrid rice, the rice yield is increased rapidly, which proposes higher demand for the performance of the threshing and separating device for the largeamount feeding combine harvester (7~9kg/s feeding amount). When facing large feeding amount, the transition between tangential flow roller and longitudinalaxial flow separating roller will easily get blocking. In order to optimize the structure of newstyle threshing and separating device in oblique tangentiallongitudinal combine and to meet the requirements of highyielding rice harvest at present in China, rice harvest in field was conducted to study the influence of speeds of tangential drum and longitudinal drum, structure form of the tangential drum concave, gap of the conical spiral transition and cover on the performance of total consumption and total loss. The combine was reconstructed based on selfdeveloped oblique tangentiallongitudinal combine and load test system was built for the combine. Orthogonal test with three factors and three levels was carried out in the combine. Optimal parameters were gained by orthogonal test range analysis method. According to the analyzed results of orthogonal test, the rotational speeds of tangential drum and longitudinal drum were 862r/min and 806r/min. The structure form of the tangential drum concave was the type of orientation and separation hole. The gap of the conical spiral transition and cover was 50mm. Under the optimal parameters, the field experiment results were total loss rate of 062% and total power consumption of 40.42kW.

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李耀明,陳洋,徐立章,李磊.斜置切縱流聯(lián)合收獲機脫粒分離裝置結構參數優(yōu)化[J].農業(yè)機械學報,2016,47(9):56-61. Li Yaoming, Chen Yang, Xu Lizhang, Li Lei. Optimization of Structural Parameters for Threshing and Separating Device in Oblique Tangential-longitudinal Combine[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(9):56-61.

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  • 收稿日期:2016-02-28
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  • 在線發(fā)布日期: 2016-09-10
  • 出版日期: 2016-09-10