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汽車發(fā)動機正時鏈系統(tǒng)行走軌跡計算與試驗
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國家自然科學基金項目(51275207)


Calculation and Test on Trajectory of Automotive Engine Timing Chain System
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    摘要:

    在已知汽車發(fā)動機配氣正時機構三軸坐標的基礎上,研究了正時鏈系統(tǒng)幾何布局設計及其行走軌跡、約束邊界的設計計算方法,依據(jù)曲線的內(nèi)凹量,采用分段圓弧或直線逼近的方式,提出了張緊邊和導向邊的長度計算準則。通過發(fā)動機缸蓋反拖系統(tǒng)試驗臺,在真實模擬正時鏈系統(tǒng)交變載荷和工作環(huán)境的條件下,研究了張緊板在不同轉速條件下的橫向振動位移的變化規(guī)律,以及不同轉速條件下的噪聲特性變化規(guī)律。分析結果表明,所提出的正時鏈系統(tǒng)行走軌跡計算方法,在保持該系統(tǒng)的適度張緊的前提下,正時鏈整鏈磨損伸長與張緊器柱塞探出量之間具有較好的諧應關系,同時,正時鏈系統(tǒng)在發(fā)動機常用轉速工況下,張緊邊的橫向位移波動情況及噪聲特性能夠滿足汽車發(fā)動機的動力性能要求。

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    On the basis of three-axis coordinate (crankshaft coordinate, intake and exhaust camshaft coordinate) of valve timing mechanism, the geometric layout of timing chain, design calculation method of trajectory and constraint boundary are studied. By using the method of piecewise arc or straight line approximation, the length calculation formula is presented according to the curve’s camber of tension edge and guiding edge. Using the cylinder head of anti drag system test bench, the change rules of transverse vibration displacement of tension plate and noise characteristics at different rotating speeds is studied under the condition of simulating real time chain system alternating load and working environment. With this timing chain system walking trajectory calculation method, under the premise of keeping the system proper tensioning, between the timing chain elongation and the amount of plunger out of tension device has better harmonic relationship. At the same time, the timing chain system is at the normal speed of engine, the transverse displacement of tension edge and noise characteristic of timing chain system can meet the requirements of automotive engine’s power performance. The results provide a new method and approach for the design and evaluation of timing chain system of automotive engine. It has important significance to the wide application of the chain transmission in the automobile and other high technology fields.

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范成巖,許樹新,程亞兵,孟繁忠.汽車發(fā)動機正時鏈系統(tǒng)行走軌跡計算與試驗[J].農(nóng)業(yè)機械學報,2016,47(12):361-366. Fan Chengyan, Xu Shuxin, Cheng Yabing, Meng Fanzhong. Calculation and Test on Trajectory of Automotive Engine Timing Chain System[J]. Transactions of the Chinese Society for Agricultural Machinery,2016,47(12):361-366.

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  • 收稿日期:2016-05-18
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  • 在線發(fā)布日期: 2016-12-10
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