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基于正交設(shè)計的燃油蒸發(fā)系統(tǒng)電磁閥綜合性能優(yōu)化
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國家自然科學(xué)基金項目(51576083)


Optimization on Integrated Performance of Solenoid Valve in Fuel Evaporation System Based on Orthogonal Design
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    摘要:

    脫附電磁閥是汽油轎車燃油蒸發(fā)控制系統(tǒng)中關(guān)鍵零部件之一,電磁閥的動態(tài)響應(yīng)特性對燃油蒸汽的脫附速率有著重要的影響,同時,電磁閥銜鐵的撞擊噪聲和電磁閥的通電可靠性與電磁閥產(chǎn)品的性能也有重要關(guān)系。為此,首先針對脫附電磁閥進(jìn)行適當(dāng)?shù)哪P秃喕捎秒姶艌瞿M軟件Maxwell建立數(shù)學(xué)模型,通過仿真手段與試驗結(jié)果進(jìn)行響應(yīng)特性標(biāo)定對比,從而驗證數(shù)學(xué)模型的準(zhǔn)確性。而后基于正交設(shè)計方法,研究了不同鐵芯材料、線圈匝數(shù)、線圈直徑、工作間隙以及銜鐵質(zhì)量等結(jié)構(gòu)參數(shù)對電磁閥的動態(tài)響應(yīng)特性、撞擊噪聲以及能耗量的影響,并進(jìn)行電磁閥綜合性能的最優(yōu)化設(shè)計,獲得了最佳的綜合性能。最后通過試驗手段對最優(yōu)化方案進(jìn)行驗證,并對其撞擊噪聲、響應(yīng)特性進(jìn)行了分析,結(jié)果表明通過正交設(shè)計方法的模擬預(yù)測與試驗數(shù)據(jù)有較高的一致性,從而為電磁閥的綜合優(yōu)化提供了可靠的方法。

    Abstract:

    The rapid prosperity of automotive market in China poses serious environmental problems. Therefore, combustion emissions such as NOx and soot draw much attention in recent years. However, in addition to them, fuel evaporation emissions account for large proportion of pollution from automobiles. The fuel evaporation control system in the gasolineengine vehicle effectively inhibits the fuel vapor emission, which is beneficial to both pollution reduction and improvement of heat efficiency. Solenoid valve is one of the key parts in the fuel evaporation control system. It can accurately control the mass of gasoline vapor which strip out from the carbon canister by opening or closing the solenoid valve and ensure the smooth operation of the gasoline engine. Dynamic response characteristics of the solenoid valve have an important influence on the capacity of inhaling gasoline vapor into the intake manifold, thereby it attracts much attention. Actually, due to advantages such as structural simplicity, rapid action, low manufacturing cost and low energy consumption, solenoid valves are widely used in machinery, vehicle, aerospace and other industries. The effects of coil number of turns, wire diameter, core materials and armature mass on the response behavior, impact noise and energy consumption were explored by means of the software Ansoft Maxwell and orthogonal design method. Finally, optimization on the integrated performance of the solenoid valve was achieved to get the best comprehensive performance.

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王兆文,白國軍,黃勝,遲浩,張新華,張鵬.基于正交設(shè)計的燃油蒸發(fā)系統(tǒng)電磁閥綜合性能優(yōu)化[J].農(nóng)業(yè)機械學(xué)報,2017,48(4):327-334. WANG Zhaowen, BAI Guojun, HUANG Sheng, CHI Hao, ZHANG Xinhua, ZHANG Peng. Optimization on Integrated Performance of Solenoid Valve in Fuel Evaporation System Based on Orthogonal Design[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(4):327-334.

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  • 收稿日期:2016-08-11
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  • 在線發(fā)布日期: 2017-04-10
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