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數(shù)控機床進給機構(gòu)智能設(shè)計優(yōu)化系統(tǒng)
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國家自然科學基金項目(51405115)和海南省自然科學基金項目(20165195)


Intelligent Design Optimization System for Feed Mechanism of CNC Machine Tool
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    摘要:

    針對制造業(yè)智能化對數(shù)控機床加工精度的需求問題,構(gòu)造了一種數(shù)控機床進給機構(gòu)智能設(shè)計優(yōu)化系統(tǒng)。該系統(tǒng)由需求分析模塊、常規(guī)設(shè)計模塊、智能優(yōu)化模塊以及設(shè)計資源中心所組成,在數(shù)控機床進給機構(gòu)設(shè)計過程中能實現(xiàn)知識集成、數(shù)據(jù)交換與模型共享。該系統(tǒng)面向數(shù)控機床進給機構(gòu)動靜態(tài)性能要求,分別進行參數(shù)化建模、有限元仿真和熱—力耦合分析,為進給機構(gòu)的優(yōu)化設(shè)計提供理論依據(jù)。該系統(tǒng)在數(shù)控機床進給機構(gòu)常規(guī)設(shè)計的基礎(chǔ)上,采用靈敏度分析法、BP神經(jīng)網(wǎng)絡(luò)和遺傳算法對進給機構(gòu)進行結(jié)構(gòu)多目標優(yōu)化,從而提高系統(tǒng)的智能設(shè)計水平。采用所構(gòu)造的系統(tǒng)對一種精密龍門數(shù)控機床的Y軸進給機構(gòu)進行智能設(shè)計優(yōu)化,優(yōu)化后進給機構(gòu)的動靜態(tài)性能得到提高,對比進給機構(gòu)的優(yōu)化結(jié)果與實驗值,結(jié)果表明該智能設(shè)計優(yōu)化系統(tǒng)是合理可行的。

    Abstract:

    Aiming at the CNC machine tool’s machining accuracy demand problem caused by manufacturing intelligentization, an intelligent design optimization system for CNC machine tool’s feed mechanism was constructed. The intelligent design optimization system consisted of requirement analysis module, conventional design module, intelligent optimization module and design resource center, so it can realize knowledge integration, data exchange and model sharing during the design process of CNC machine tool feed mechanism. To meet the dynamic and static performances requirement of CNC machine tool’s feed mechanism, parametric modeling, finite element simulation and thermal-mechanical coupling analysis were conducted, which provided theoretical basis for the optimization design of feed mechanism. On the basis of conducting conventional design for CNC machine tool feed mechanism, sensitivity analysis method, back-propagation neural network and genetic algorithm were used to carry out structural multi-objective optimization for feed mechanism, which improved the intelligent design level of system. Using the constructed system to conduct intelligent design optimization for the Y-axis feed mechanism of a precision gantry CNC machine tool, the dynamic and static performances of the feed mechanism were improved. After conducting experiment on the feed mechanism, the comparison of the optimization result with the experimental value indicated that the intelligent design optimization system was reasonable and feasible.

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劉世豪,杜彥斌,姚克恒,唐敦兵.數(shù)控機床進給機構(gòu)智能設(shè)計優(yōu)化系統(tǒng)[J].農(nóng)業(yè)機械學報,2017,48(5):397-404. LIU Shihao, DU Yanbin, YAO Keheng, TANG Dunbing. Intelligent Design Optimization System for Feed Mechanism of CNC Machine Tool[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(5):397-404.

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  • 收稿日期:2016-09-16
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  • 在線發(fā)布日期: 2017-05-10
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