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玉米粒群批量整列系統(tǒng)參數(shù)優(yōu)化與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(51405078)、中國博士后科學(xué)基金項(xiàng)目(2014M561318)、高等學(xué)校博士學(xué)科點(diǎn)專項(xiàng)科研基金項(xiàng)目(20132325120007)和東北農(nóng)業(yè)大學(xué)學(xué)術(shù)骨干項(xiàng)目(518020)


Parameters Optimization and Experiment of Batch Transportation for Maize Grain
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    摘要:

    為提高玉米分選機(jī)械化水平,針對(duì)傳統(tǒng)玉米分選機(jī)器存在籽粒難以實(shí)現(xiàn)批量整列的問題,設(shè)計(jì)了一種能夠高效批量整列的機(jī)械裝置。闡述了該批量整列裝置主要結(jié)構(gòu)、工作原理和相關(guān)結(jié)構(gòu)參數(shù);對(duì)該裝置關(guān)鍵部件進(jìn)行結(jié)構(gòu)設(shè)計(jì),分析振幅差異式電磁振動(dòng)系統(tǒng)和批量整列軌道的性能特點(diǎn);對(duì)該裝置的批量整列性能進(jìn)行EDEM虛擬仿真試驗(yàn),以軌道弧形區(qū)域圓心角、楔形擋板夾角、軌道寬度為試驗(yàn)因素,批量整列性能為試驗(yàn)指標(biāo)進(jìn)行虛擬正交試驗(yàn),分析相關(guān)因素對(duì)批量整列性能參數(shù)的影響,獲得合理參數(shù)組合為:軌道寬度為15.4mm,弧形區(qū)域圓心角為45°,楔形擋板夾角為110°。臺(tái)架試驗(yàn)驗(yàn)證結(jié)果表明:電磁振動(dòng)系統(tǒng)振幅為1.5mm,頻率為52Hz,振動(dòng)方向角為28°,安裝傾角為0°,附加質(zhì)量為0.3kg,一側(cè)板彈簧調(diào)至87°,另一側(cè)板彈簧調(diào)至35°,安裝配重片處軌道振幅為1mm時(shí),批量整列合格指數(shù)為83.1%,粘連卡止指數(shù)為10.4%,滯后指數(shù)為6.5%,批量整列性能良好,批量整列系統(tǒng)性能滿足玉米籽粒分選器性能要求。

    Abstract:

    In order to improve the mechanization level of corn sorting, a kind of mechanical device with high efficiency and batch transportation of maize grain was designed to solve the problem that traditional corn sorting machine of grain was difficult to realize the batch transportation. The main structure, working principle and related structure parameters of the batch transportation device were described. Structural design of key components of the device, analysis of performance characteristics of amplitude difference type electromagnetic vibration system and batch transportation track were introduced. EDEM virtual simulation test was done on the device performance of the batch transportation, track arc central angle, wedge baffle angle and track width were taken as experiment factors, and batch column performance indicators were selected as test index of the virtual orthogonal experiment. The influence of related factors on the performance of the batch transportation was analyzed, and reasonable parameter combination was obtained as: the track width of 15.4mm, track arc central angle of 45° and wedge baffle angle of 110°. The bench test was carried out, the bench test results showed that the electromagnetic vibration amplitude was 1.5mm, frequency was 52Hz, the vibration direction angle was 28°, the installation angle was 0°, the added mass was 0.3kg, one side of plate spring was adjusted to 87°, the other side of plate spring was adjusted to 35°, the amplitude of the track with added mass was 1mm, the batch transportation qualified index was 83.1%, adhesion and retention index was 10.4%, hysteresis index was 6.5%. The batch transportation performance was good, which met the performance requirements of corn seed separator, and the research provided a theoretical and technical reference for the research and design of corn sorting device.

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權(quán)龍哲,奚德君,王建宇,陳詞,王洪飛.玉米粒群批量整列系統(tǒng)參數(shù)優(yōu)化與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(7):59-68. QUAN Longzhe, XI Dejun, WANG Jianyu, CHEN Ci, WANG Hongfei. Parameters Optimization and Experiment of Batch Transportation for Maize Grain[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(7):59-68.

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  • 收稿日期:2017-04-24
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  • 在線發(fā)布日期: 2017-07-10
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