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小型圓捆機(jī)捆草-卸捆自動操縱與報警裝置研究
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國家自然科學(xué)基金項目(51375215)、鎮(zhèn)江市重點研發(fā)計劃項目(NY2015009)和江蘇高校優(yōu)勢學(xué)科建設(shè)工程項目(蘇政辦發(fā)(2014)37號)


Design of Automatic Manipulation and Alarming Device of Straw-bundling and Bale-unloading of Minitype Round Baler
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    摘要:

    針對小型圓捆機(jī)捆草與卸捆過程依賴機(jī)手頻繁回頭觀察并手動操縱的問題,設(shè)計了由行程開關(guān)、單片機(jī)、電動缸操縱機(jī)構(gòu)和蜂鳴器組成的捆草-卸捆自動操縱與報警裝置。通過分析捆草與卸捆工作過程,采用3個行程開關(guān)分別感知成捆室滿倉、草捆捆扎結(jié)束和草捆落地,設(shè)計了捆草-卸捆控制流程,確定了控制系統(tǒng)的捆扎時間、卸捆時間等控制參數(shù)。室內(nèi)工況模擬試驗表明單片機(jī)能處理行程開關(guān)的觸發(fā)信號,使電動缸伸縮實現(xiàn)液壓閥手柄自動操作卸捆,蜂鳴器在捆草-卸捆過程發(fā)出不同節(jié)奏的報警提示音,并有效感知行程開關(guān)誤觸發(fā)和器件故障,提高了系統(tǒng)可靠性。樣機(jī)的秸稈撿拾打捆試驗表明,該裝置可提高小型圓捆機(jī)作業(yè)效率22.5%~32.2%,捆草-卸捆成功率100%。

    Abstract:

    In view of the problem that the driver frequently turns round to observe and manually operate the baler during the process of straw-bundling and bale-unloading of minitype round baler, an automatic manipulation and alarming device was developed. The device mainly consisted of three travel switches as a singlechip, an operation mechanism driven by electric cylinder and a buzzer. By analyzing the working process of straw-bundling and bale-unloading, three travel switches were used to detect whether straw was filled with bale chamber, straw-bundling motion finished and the bale fell to the ground from bale chamber. The control flow of straw-bundling and bale-unloading was designed, and the control parameters of straw-bundling time and bale-unloading time were determined. Simulation tests of indoor working condition showed that the single chip could process the trigger signal of three travel switches to make electric cylinder stretch out and draw back, and the hydraulic valve handle was driven by the operation mechanism to realize automatic bale-unloading. The buzzer made different rhythm of the alarm sound during the process of straw-bundling and bale-unloading to effectively detect spurious triggering of travel switches and parts fault, which improved the reliability of the system. The pick-up and baling tests of prototype baler showed that the device may improve the working efficiency of minitype round baler by 22.5% to 32.2%, and the success rate of straw-bundling and bale-unloading may reach 100%.

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尹建軍,吳啟斌,陳永河,王新新.小型圓捆機(jī)捆草-卸捆自動操縱與報警裝置研究[J].農(nóng)業(yè)機(jī)械學(xué)報,2017,48(9):96-101,120. YIN Jianjun, WU Qibin, CHEN Yonghe, WANG Xinxin. Design of Automatic Manipulation and Alarming Device of Straw-bundling and Bale-unloading of Minitype Round Baler[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(9):96-101,120.

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  • 收稿日期:2017-01-24
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  • 在線發(fā)布日期: 2017-09-10
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