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離心泵葉片表面布置障礙物抑制空化的數(shù)值模擬與實(shí)驗(yàn)
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Effect of Surface-fitted Obstacle in Centrifugal Pump on Cavitation Suppression
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    摘要:

    以一臺(tái)比轉(zhuǎn)數(shù)為32的低比轉(zhuǎn)數(shù)離心泵作為研究模型,提出了一種在葉片工作面加障礙物的方法來抑制空化初生及發(fā)展的方法。在不同空化數(shù)下,采用修正的SST k-ω湍流模型和Kubota空化模型對(duì)模型泵葉片表面在有、無障礙物條件下進(jìn)行三維非定常數(shù)值模擬,結(jié)果表明:低比轉(zhuǎn)數(shù)離心泵在有障礙物運(yùn)行時(shí)揚(yáng)程下降在5%以內(nèi),效率下降在3%以內(nèi),設(shè)計(jì)點(diǎn)揚(yáng)程下降3%,效率下降1.2%。障礙物可以有效增大葉片近壁湍動(dòng)能,改變壓力分布,對(duì)離心泵內(nèi)各個(gè)階段空化均有抑制作用。障礙物可以優(yōu)化流場結(jié)構(gòu),削弱靠近葉片背面的旋渦強(qiáng)度,對(duì)靠近隔舌區(qū)域的葉片工作面和背面作用效果明顯。有障礙物時(shí)離心泵葉輪內(nèi)空泡體積在空化各個(gè)階段均小于無障礙物時(shí)葉輪內(nèi)空泡體積,在空化發(fā)展階段,障礙物使空泡體積持續(xù)衰減??张莩叨劝l(fā)展到障礙物位置時(shí),障礙物可以較大程度減低壓力脈動(dòng)主頻幅值,對(duì)流場優(yōu)化產(chǎn)生最佳效果,在空化發(fā)展其他階段,障礙物會(huì)對(duì)葉輪內(nèi)壓力脈動(dòng)造成小幅擾動(dòng)。

    Abstract:

    Centrifugal pumps are widely used to deliver liquid media in agriculture, pharmacy, industry, petrochemical industry, etc. Compared with the case delivering pure liquid such as water, centrifugal pumps not only have lower efficiency but also are subject to severe vibration, noise and erosion when delivering cavity two-phase flow, leading to the deterioration of flow field and even the shortage of service life. The cavitation flow in centrifugal pump performs strong instabilities, thus a method of a tiny obstacle fitted on the blade surface was proposed to suppress the cavitation development on a ns=32 model pump. The unsteady cavitation flow varied with cavitation number in centrifugal pump was simulated by modified SST k-ω turbulence model combined with Kubota cavitation model. The results showed that the head of centrifugal pump with obstacle was decreased within 5% at various flow rate and within 3% at design point, the efficiency was decreased within 3% at various flow rate and 1.2% at design point, the head with obstacle was great improved when cavitation flow developed. The obstacle can enhance the turbulent kinetic energy near the blade wall and reset the absolute pressure distribution, which can suppress the cavitation at different stages in centrifugal pump. The obstacle can optimize the flow structure and degrade the vortex intensity near the suction side of blade especially the area close to the tongue. The obstacle can decrease the cavity volume at varied cavitation number and the cavity volume keep attenuating when cavitation developed. The obstacle can cause small magnitude of the disturbance on the pressure frequency spectrum. The effects of cavitation suppression were optimal when the bubbles reached close to the obstacle.

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趙偉國,趙國壽,咸麗霞,韓向東.離心泵葉片表面布置障礙物抑制空化的數(shù)值模擬與實(shí)驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(9):111-120. ZHAO Weiguo, ZHAO Guoshou, XIAN Lixia, HAN Xiangdong. Effect of Surface-fitted Obstacle in Centrifugal Pump on Cavitation Suppression[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(9):111-120.

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  • 收稿日期:2017-01-05
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  • 在線發(fā)布日期: 2017-09-10
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