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雙斷根嫁接機(jī)自動(dòng)搬運(yùn)與回栽裝置設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51375460)、杭州市農(nóng)業(yè)科研攻關(guān)項(xiàng)目(20140432B15)和機(jī)械工程浙江省高校重中之重學(xué)科優(yōu)秀青年人才培養(yǎng)基金項(xiàng)目(ZSTUME01B11)


Design and Experiment of Automatic Carrying and Replanting Device for Both-root-cut Grafting Machine
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    摘要:

    為提高嫁接流程的自動(dòng)化程度,設(shè)計(jì)了一種適用于雙斷根嫁接機(jī)的自動(dòng)搬運(yùn)及回栽裝置,以解決嫁接后嫁接苗依靠人工搬運(yùn)、回栽作業(yè)的問題。闡述了搬運(yùn)及回栽裝置工作原理,并對(duì)關(guān)鍵機(jī)構(gòu)進(jìn)行了仿真和運(yùn)動(dòng)學(xué)分析。通過嫁接苗貼接夾緊區(qū)域統(tǒng)計(jì)和嫁接苗搬運(yùn)試驗(yàn),確定搬運(yùn)機(jī)構(gòu)對(duì)嫁接苗的最佳夾持位置;當(dāng)機(jī)構(gòu)夾持嫁接苗夾子下端搬運(yùn),搬運(yùn)成功率可達(dá)94%,平均耗時(shí)為2.5s/株。通過鎮(zhèn)壓三因素三水平正交試驗(yàn),確定嫁接苗鎮(zhèn)壓效果最優(yōu)條件;當(dāng)打孔孔徑10mm、打孔深度15mm、鎮(zhèn)壓塊形狀為對(duì)分錐面鎮(zhèn)壓時(shí),嫁接苗回栽試驗(yàn)成功率可達(dá)92%,平均耗時(shí)為4s/株,滿足目前全自動(dòng)嫁接機(jī)的嫁接速度要求。試驗(yàn)表明,設(shè)計(jì)的嫁接苗自動(dòng)搬運(yùn)及回栽裝置與嫁接機(jī)配套使用,可提高嫁接流程的自動(dòng)化程度。

    Abstract:

    Both-root-cut grafting is a new method in seedlings grafting, which can result in a greater production in a longer harvesting period. In order to improve the automation level of grafting process, especially the current situation of grafted seedlings relying on manual carrying and artificial replanting, a mechanism of automatically carrying and replanting both-root-cut grafted seedlings was developed. The working principle of newly designed handling and replanting was introduced. The simulation and kinematic analysis of key mechanisms were carried out. Experiments of grafting seedling area statistics and automatic carrying seedlings were conducted in laboratory, the results showed that the success rate of carrying seedlings was up to 94% and the average time of carrying was 2.5s, while the clamping mechanism was located at the lower end of the clip. Pressing experiment of three levels and three factors was designed to deal with the following conditions: the drilling hole diameter, the depth of punch and the suppression scheme of the grafted seedlings. While the hole diameter, the depth of drilling, and the pressing block was 10mm, 15mm, and a cylinder with lower surface separately, the effect of experiments was the best. Under this condition, the comprehensive success rate of grafted seedlings was up to 92%, and the average time of replanting was 2.5s. The experimental results showed that the automatic carrying device and the replanting device can be well matched with the grafting machine. And they can improve the automation level of the grafting process.

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童俊華,喻擎蒼,泮金輝,楊太瑋,丁煜華.雙斷根嫁接機(jī)自動(dòng)搬運(yùn)與回栽裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(10):59-66. TONG Junhua, YU Qingcang, PAN Jinhui, YANG Taiwei, DING Yuhua. Design and Experiment of Automatic Carrying and Replanting Device for Both-root-cut Grafting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(10):59-66.

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  • 收稿日期:2017-05-15
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  • 在線發(fā)布日期: 2017-10-10
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