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割草機(jī)切割壓扁裝置運(yùn)行參數(shù)優(yōu)化與試驗(yàn)
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公益性行業(yè)(農(nóng)業(yè))科研專項(xiàng)經(jīng)費(fèi)項(xiàng)目(201203024)和現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項(xiàng)資金項(xiàng)目(CARS-35)


Optimization and Experiments of Cut-condition Device Working Parameter on Mower Conditioner
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    摘要:

    為了降低收獲過(guò)程中的牧草損失,選擇最佳的割草壓扁機(jī)設(shè)計(jì)參數(shù),對(duì)割草壓扁機(jī)割刀轉(zhuǎn)速和壓扁輥轉(zhuǎn)速及其匹配對(duì)苜蓿收獲質(zhì)量的影響進(jìn)行了研究。利用ADAMS軟件對(duì)割臺(tái)和植株進(jìn)行了虛擬樣機(jī)建模,并利用模型進(jìn)行了苜蓿植株的切割喂入試驗(yàn),通過(guò)收獲過(guò)程中割刀與植株平均接觸力、壓扁輥與植株平均接觸力、輸送時(shí)間等仿真數(shù)據(jù),擬合其隨割刀轉(zhuǎn)速和壓扁輥轉(zhuǎn)速的變化趨勢(shì)和方程,定義了評(píng)判割草機(jī)對(duì)植株破壞程度的碎草系數(shù)并建立了模型。根據(jù)碎草系數(shù)模型,當(dāng)割刀轉(zhuǎn)速ng=1875r/min,壓扁輥轉(zhuǎn)速ny=749r/min時(shí),割草壓扁機(jī)對(duì)苜蓿植株的破壞最小。利用田間試驗(yàn)對(duì)碎草系數(shù)與實(shí)際碎草率的相關(guān)關(guān)系進(jìn)行了驗(yàn)證,兩者的決定系數(shù)R2=0.95876。通過(guò)碎草系數(shù)預(yù)測(cè)的最低碎草率約為8.38%,比原始樣機(jī)減少了3.97個(gè)百分點(diǎn),由此可使鮮苜蓿增收約0.47t/hm2,比原始樣機(jī)產(chǎn)量提高了4.53%。

    Abstract:

    In order to lower the harvesting loss of alfalfa crop during the harvesting process, and optimize the working parameter of mower conditioner, the research of harvesting quality influenced by rolls and disks speed was conducted. A virtual prototype of machine and a mechanical model of plant were built by ADAMS software to simulate the process that alfalfa being cut, fed and conditioned. During the simulation at different rolls and disks speeds, average contact force between disks and plant, average contact force between rolls and plant, feeding time and conditioning time were recorded, and fitting equations reflected the relationship between them and working parameter of mower conditioner were built. According to the equations, a crush coefficient model was defined, which can reflect the degree to which the plants would be crushed by machine. As the crush coefficient model shown, when the disks speed ng was 1875r/min and the conditioner roll speed ny was 749r/min, the damage of plants caused by machine can be minimized. Field experiments were conducted by using different ratios between disks speed and rolls speed, and real damage rate was measured, the result verified the linear relationship between crush coefficient and real damage rate, in this case, the determination coefficient R2 was 0.95876.According to the field experiments and crush coefficient model, the lowest theoretical crush rate was 8.38%, which was 3.97 percentage points lower than the original crush rate, thus the fresh weight harvesting yield can be increased by about 0.47t/hm2, which was 4.53% higher than before

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鄔備,王德成,王光輝,付作立,康琛琛.割草機(jī)切割壓扁裝置運(yùn)行參數(shù)優(yōu)化與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2017,48(10):76-83. WU Bei, WANG Decheng, WANG Guanghui, FU Zuoli, KANG Chenchen. Optimization and Experiments of Cut-condition Device Working Parameter on Mower Conditioner[J]. Transactions of the Chinese Society for Agricultural Machinery,2017,48(10):76-83.

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  • 收稿日期:2017-01-13
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  • 在線發(fā)布日期: 2017-10-10
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