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番茄鏈?zhǔn)郊埨徝缫圃詸C(jī)分離機(jī)構(gòu)設(shè)計(jì)與優(yōu)化試驗(yàn)
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“十二五”國家科技支撐計(jì)劃項(xiàng)目(2012BAD32B02-5)


Design and Optimization Experiment of Separation Device for Tomato Chain Paper Pot Seeding Transplanter
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    摘要:

    為實(shí)現(xiàn)番茄鏈?zhǔn)郊埨徝绺咚?、有序、高效分離、降低紙缽苗破損率,設(shè)計(jì)了一種分離輥角度可調(diào)差速式番茄鏈?zhǔn)郊埨徝缫圃栽囼?yàn)臺(tái)。以引出速度、分離輪與引出輪速比、分離輪傾角為試驗(yàn)因素,以缽苗分離率、紙缽破損率為評價(jià)指標(biāo),實(shí)施三因素五水平二次正交旋轉(zhuǎn)中心組合優(yōu)化試驗(yàn)。結(jié)果表明,各因素對缽苗分離率影響由大到小為分離輪傾角、引出速度和分離輪與引出輪速比;對紙缽破損率影響由大到小為分離輪與引出輪速比、引出速度和分離輪傾角;當(dāng)參數(shù)組合為分離輪傾角18°、引出速度8~10m/min、分離輪與引出輪速比2.5~4.6時(shí),番茄鏈?zhǔn)郊埨徝缫圃苑蛛x機(jī)構(gòu)的缽苗分離率大于90%,紙缽破損率小于5%。

    Abstract:

    Tomato paper pot transplanting technology is one of the effective ways to obtain the high yield of tomato. Paper pot seedling automatic transplanting mechanization operation was generally done by the seedling taker which separated the pot seedling and put it into the planting apparatus. Then the pot seedling was implanted by the planting apparatus, the automatic transplanting was finished. In order to improve the efficiency of tomato paper transplanting, ensure the high speed and orderly separation of tomato seedling, solve the problem of high damage rate of tomato pot during transplanting with chain paper pot seedling, the angle adjustable tomato chain paper pot transplanting test bed was designed. Based on the analysis of working principle of the separating device and extraction device and the relationship between both of them, single tomato paper pot seedling was used as the research object. The operation process of tomato paper pot seedling completed from extraction device to separation device was analyzed and the mechanical model was established. In order to obtain the best working parameter combination of the test bed, the quadratic orthogonal rotation center combination test method was used to extract test factors such as the extraction speed, the speed ratio of the separating wheel to the leading wheel and the tilting angle of the separation wheel. The regression model between each factor and the evaluation index was established by taking the separation rate and the pot seedling damage rate as the evaluation indexes to carry out the test. The contribution rate of each factor to the evaluation index was analyzed. The results showed that the contribution rate of each factor to the seedling separation rate was in the order of the tilting angle of the separating wheel, the speed ratio of the separating wheel to the leading wheel, and the extraction speed. The contribution rate of each factor to the pot seedling damage rate was in the order of the ratio of the separating wheel to the leading wheel, the extraction speed and the tilting angle of the separating wheel. By optimizing the regression model, the optimum working parameters of the metering device were as follows: the separation rate achieved 90% and pot seedling damage rate was less than 5% when the extraction speed was 8~10m/min, the speed ratio was 2.5~4.6 and the tilting angle of the separation wheel was obtained as 18°. The research provided theoretical support and technical reference for the innovation, research and optimization of tomato chain paper pot transplanting machine.

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韓霞,陳海濤.番茄鏈?zhǔn)郊埨徝缫圃詸C(jī)分離機(jī)構(gòu)設(shè)計(jì)與優(yōu)化試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(5):161-168. HAN Xia, CHEN Haitao. Design and Optimization Experiment of Separation Device for Tomato Chain Paper Pot Seeding Transplanter[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(5):161-168.

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  • 收稿日期:2018-02-23
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  • 在線發(fā)布日期: 2018-05-10
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