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魷魚足靜電裹粉裝置設(shè)計(jì)與參數(shù)試驗(yàn)優(yōu)化
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浙江省重大科技專項(xiàng)計(jì)劃項(xiàng)目(2012C12008-4)


Design and Parameters Optimization of Electrostatic Powder Coating Device for Squid Tentacles
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    摘要:

    針對(duì)魷魚足人工裹粉時(shí)粉料容易受潮、利用率低,且魷魚足表面粉層分布不均勻、容易漏裹的問題,提出利用氣流輸送粉料、施加高壓靜電使粉料帶上電荷進(jìn)行魷魚足裹粉的方法。為研究相對(duì)濕度和靜電電壓對(duì)魷魚足裹粉速度和裹粉量的影響,以及魷魚足表面粉料的附著效果,設(shè)計(jì)了試驗(yàn)裝置,設(shè)置了40%、60%、80% 3種相對(duì)濕度和0、30、60、90kV 4種靜電電壓,進(jìn)行了不同相對(duì)濕度和靜電電壓下的魷魚足靜電裹粉試驗(yàn)和離心式附著效果測(cè)試試驗(yàn)。結(jié)果表明:施加高壓靜電可提高裹粉速度和裹粉量;相對(duì)濕度為40%、靜電電壓為30kV時(shí),裹粉速度最快、裹粉量最大;相對(duì)濕度為60%時(shí),提高靜電壓可顯著提高裹粉速度和裹粉量;相對(duì)濕度為80%時(shí),不同靜電壓下裹粉速度和裹粉量差異不明顯;0~1s內(nèi)裹粉量增加最快,相對(duì)濕度為40%時(shí),在0~0.5s時(shí)間段內(nèi)裹粉量的增加最顯著;在相對(duì)濕度為60%、靜電電壓60kV時(shí)進(jìn)行魷魚足裹粉,粉料的附著效果較好。

    Abstract:

    Adding seasoning powder to the surface of squid tentacles can increase its flavor and improve the appearance and taste after processing. At present, powder coating of squid tentacles are mainly done by manual work in Chinese aquatic products processing plants, the labor intensity is high,but the work efficiency is low. There were some deficiencies in the artificial squid tentacles coating,for example, in the process of coating,some powder was soaked by surface water on squid tentacles, which led to waste of powders because they can not be used again. Also, it was likely that the artificial coating of squid tentacles cause food contamination. During the process of coating,some areas were prone to be uncoated,and the thickness of the powder layer was not consistent. A new method of using air flow for powder conveying and applying highvoltage static electricity to charge the powder was proposed for powder coating. Due to the principle of that the same charges were repellent,the powder layer on squid tentacles surface was uniform. To obtain optimal coating conditions,electrostatic powder coating experimental device was designed and three relative humidities (RH) of 40%,60%,80% and four voltages of 0kV,30kV,60kV and 90kV were setted for electrostatic powder coating test. The results of electrostatic coating experiments showed that the highvoltage static electricity can improve the coating speed and increase the coating mass,the increase of static voltage can significantly increase the coating speed and the coating mass with relative humidity of 60%,the coating effect was not significant when RH was 80%,the coating speed was the fastest and the coating mass was the maximum with voltage of 30kV and relative humidity of 40%. During the stage of 0~1s,the amount of coating mass was increased the fastest, when relative humidity was 40%,the increase of coating mass was the most significant in 0~0.5s. To compare the adhesion effect under different coating conditions,a centrifugal device was designed and made. The results of the test showed that the adhesion effect of powder was the best when the coating was done with relative humidity of 60% and voltage of 60kV. The results can provide a reference for the design of later squid tentacles electrostatic coating equipment.

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鄒福星,樓建忠,朱盤安,李建平,季明東,何相逸.魷魚足靜電裹粉裝置設(shè)計(jì)與參數(shù)試驗(yàn)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(5):390-396. ZOU Fuxing, LOU Jianzhong, ZHU Pan’an, LI Jianping, JI Mingdong, HE Xiangyi. Design and Parameters Optimization of Electrostatic Powder Coating Device for Squid Tentacles[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(5):390-396.

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  • 收稿日期:2017-10-25
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  • 在線發(fā)布日期: 2018-05-10
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