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水田側(cè)深施肥裝置關(guān)鍵部件設(shè)計與試驗
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黑龍江省普通本科高等學(xué)校青年創(chuàng)新人才培養(yǎng)計劃項目(UNPYSCT-2016129)


Design and Experiment of Key Components of Side Deep Fertilization Device for Paddy Field
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    摘要:

    針對水田側(cè)深施肥裝置施肥均勻性低、作業(yè)性能不穩(wěn)定、輸肥管路堵塞等問題,結(jié)合水田側(cè)深施肥的農(nóng)藝特點,對水田側(cè)深施肥裝置關(guān)鍵部件排肥器和氣力輸送系統(tǒng)進行設(shè)計與分析,通過運動學(xué)和動力學(xué)的方法得出排肥輪轉(zhuǎn)速越大越有利于提高施肥均勻性,計算得出排肥輪轉(zhuǎn)速的最大理論值為150r/min,并設(shè)計了適宜輸送顆粒肥的氣力輸送系統(tǒng)。采用二次正交旋轉(zhuǎn)組合設(shè)計試驗,以排肥輪轉(zhuǎn)速、插秧機前進速度、風(fēng)機風(fēng)速為影響因素,以施肥均勻性施肥量均值和施肥均勻性變異系數(shù)為響應(yīng)指標,利用JPS-12型排種器檢測試驗臺對施肥裝置的排肥性能進行臺架試驗,運用Design-Expert軟件對試驗數(shù)據(jù)進行方差分析和響應(yīng)面分析,得到影響因素與響應(yīng)指標之間的數(shù)學(xué)模型,并對數(shù)學(xué)模型進行優(yōu)化及驗證。試驗結(jié)果表明:在排肥輪轉(zhuǎn)速21.96r/min、前進速度0.93m/s、風(fēng)機風(fēng)速22.93m/s條件下,施肥裝置的施肥均勻性變異系數(shù)為28.25%,且滿足黑龍江省寒地稻作區(qū)側(cè)深施肥最小施肥量150kg/hm2的農(nóng)藝要求。

    Abstract:

    Rice is one of the major food crops in China,and fertilization is an important operation links in the process of rice production, the traditional way of fertilizing rice is sprinkling the granular fertilizer on the soil surface by mechanical or manpower. This method has the problems of unreasonable fertilization, such as many operation steps, uncertain fertilization amount and uneven distribution, which directly affects the rice yield. The side deep fertilization technology for paddy field is mechanically transplanting granular fertilizer (base fertilizer and tillering fertilizer) quantitatively to the rice’s side position with a certain depth, which can reduce nitrogen fertilizer amount by 20%~30% and availably decrease pollution of freshwater resources compared with the traditional fertilization operation. It is a cultivation technique with high output, stable yield and low cost. As a core carrier for application of side depth fertilization technology, the side-depth fertilization device for paddy field has such problems as low uniform fertilization, poor stability of the device and blockage of fertilizer transmission pipelines. In view of the above problems, combined with the agronomic characteristics of side deep fertilization in the paddy field, the key components (fertilizer feeder and pneumatic conveying system) of the side-depth fertilization device for paddy field were designed and analyzed. Through kinematics and dynamics analyses, it was concluded that the bigger the rotation speed of the fertilizer wheel was, the better the uniformity of fertilizer application was. It was calculated that the theoretical limit value of the rotation speed of fertilizer wheel in the corner of the fertilizer wrap was 150r/min, and a pneumatic conveying system suitable for transporting granular fertilizer was designed. The quadratic regression orthogonal rotation combined design was used for the experiment, and the rotation speed of the fertilizer wheel, the forward speed of the device and the wind speed of the fan were taken as the influential factors. The fertilization average and coefficient of variation of fertilization uniformity were measured and analyzed for fertilization device through performance detection of JPS-12 type discharging seed test bench. Through the analysis of variance and response surface analysis by Design-Expert software, the mathematical model between influencing factors and response indexes was obtained, and the mathematical model was optimized and validated. The results showed that the coefficient of variation of fertilization uniformity was 28.25% under the condition that the rotation speed of the fertilizer wheel was 21.96r/min, the advancing speed of implement was 0.93m/s and the wind speed of fan was 22.93m/s, which could meet the minimum fertilization rate of 150kg/hm2 at the side deep fertilization of paddy field in cold region in Heilongjiang Province. The research provided a reference for the research and development of the side depth fertilization device for paddy field.

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王金峰,高觀保,翁武雄,王金武,閆東偉,陳博聞.水田側(cè)深施肥裝置關(guān)鍵部件設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2018,49(6):92-104. WANG Jinfeng, GAO Guanbao, WENG Wuxiong, WANG Jinwu, YAN Dongwei, CHEN Bowen. Design and Experiment of Key Components of Side Deep Fertilization Device for Paddy Field[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(6):92-104.

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  • 收稿日期:2017-12-15
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  • 在線發(fā)布日期: 2018-06-10
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