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三移動(dòng)兩轉(zhuǎn)動(dòng)振動(dòng)篩驅(qū)動(dòng)機(jī)構(gòu)優(yōu)化與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51475090)、黑龍江省高校新世紀(jì)優(yōu)秀人才支持項(xiàng)目(1254-NCET-003)、黑龍江省科學(xué)基金項(xiàng)目(E2017004)和東北農(nóng)業(yè)大學(xué)學(xué)術(shù)骨干計(jì)劃項(xiàng)目


Optimization and Experiment on Driving Mechanism of Vibrating Screen with Three Translations and Two Rotations
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    摘要:

    為提高玉米脫出物在振動(dòng)篩上的篩分效率,基于傳統(tǒng)的平面往復(fù)振動(dòng)篩,設(shè)計(jì)了一種玉米清選振動(dòng)篩驅(qū)動(dòng)機(jī)構(gòu),可使篩面實(shí)現(xiàn)3個(gè)移動(dòng)2個(gè)轉(zhuǎn)動(dòng);為深入研究其運(yùn)動(dòng)規(guī)律和篩分性能,用封閉矢量多邊形法推導(dǎo)了篩面上任意一點(diǎn)的位移方程;以篩面后端振幅最小為目標(biāo),應(yīng)用Isight軟件優(yōu)化各驅(qū)動(dòng)桿件的長(zhǎng)度,使篩面后端的振幅達(dá)到最小值15.4mm;利用Matlab數(shù)值模擬確定篩面運(yùn)動(dòng)為非簡(jiǎn)諧周期運(yùn)動(dòng)。為確定驅(qū)動(dòng)機(jī)構(gòu)主軸轉(zhuǎn)速和玉米脫出物喂入量對(duì)振動(dòng)篩性能的影響,通過(guò)試驗(yàn)比較玉米籽粒在該機(jī)構(gòu)篩面與平面往復(fù)振動(dòng)篩面上的透篩率,試驗(yàn)結(jié)果表明,當(dāng)玉米脫出物的喂入量為6kg/s時(shí),該機(jī)構(gòu)主軸的最佳轉(zhuǎn)速為260r/min,玉米籽粒在該機(jī)構(gòu)篩面上的透篩率比其在平面往復(fù)振動(dòng)篩上的透篩率提高了5.75%,節(jié)省功耗16.1%。

    Abstract:

    Vibrating sieve for corn cleaning is a vital component of corn harvester. To further improve the screening efficiency of corn threshed mixture on the screen,a new type of driving mechanism of vibrating screen for corn cleaning was designed, in which three translations and two rotations of the screen can be realized based on the plane reciprocation mechanism with only two translation. To obtain the motion laws and screening performance of the screen,the displacement equation of any point on the screen were derived by using the closed vector polygon method. The lengths of each drive rod were determined by using optimal design of the software Isight. The optimization objective was that the displacement of the screen in the rear would be minimum. The back amplitudes of the screen optimized was 15.4mm. Combining Matlab software,the results of numerical simulation showed that the motion of the mechanism was cyclical and not simply harmonic. Comparative experiment was conducted on the new type of driving mechanism and the plane reciprocation mechanism. Sieving rate of corn particles penetrated the sieve with high-speed camera was recorded,under the condition of different speeds of spindle and the mass of corn threshed mixture. In the experiments,the mass percentages of corn kernels,corn stalks,corncob and light mixture were 73.3%,17.6%,8.7% and 0.4%, respectively. The conclusion was drawn that the optimized speed of spindle was 260r/min when the maximum feed mass was 6kg/s. The corresponding sieving rate was increased by 5.75% and energy consumption was reduced by 16.1%. The superiority of this new organization was proven. The research result provided a theoretical basis for designing more reasonable cleaning mechanism to improve the production efficiency.

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王立軍,段良坤,鄭招輝,崔友強(qiáng),李義博,趙惠君.三移動(dòng)兩轉(zhuǎn)動(dòng)振動(dòng)篩驅(qū)動(dòng)機(jī)構(gòu)優(yōu)化與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(6):138-145. WANG Lijun, DUAN Liangkun, ZHENG Zhaohui, CUI Youqiang, LI Yibo, ZHAO Huijun. Optimization and Experiment on Driving Mechanism of Vibrating Screen with Three Translations and Two Rotations[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(6):138-145.

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  • 收稿日期:2017-11-21
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  • 在線發(fā)布日期: 2018-06-10
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