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玉米聯(lián)合收獲機貫流風階梯式振動篩設計與試驗
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國家自然科學基金項目(51475090)、黑龍江省科學基金項目(E2017004)和國家重點研發(fā)計劃項目(2018YFD0300103)


Design and Test of Stepped Vibrating Screen with Cross Air for Maize Harvester
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    摘要:

    為降低篩分作業(yè)后籽粒損失率,同時保證籽粒清潔率,分析了玉米脫出物在氣流場中運動狀態(tài),基于貝殼篩設計階梯式篩體,并通過籽粒碰撞理論設計階梯緩沖帶,使籽粒在階梯暫時“滯留”,減輕雜余對籽粒夾帶作用。在篩面振幅19mm條件下,采用CFD-DEM耦合仿真方法,以入風口氣流速度、氣流角、階梯高度和篩面振動頻率為試驗因素,玉米籽粒清潔率和損失率為試驗指標,進行二次正交旋轉組合試驗。通過響應曲面方法對試驗結果進行分析,利用軟件對回歸數(shù)學模型進行優(yōu)化。結果表明:當氣流速度、氣流角、階梯高度和振動頻率分別為16m/s、25°、8.36mm和4.45Hz時,籽粒損失率和清潔率分別為1.69%和98.8%,通過貫流風階梯式振動篩臺架試驗驗證了結果的準確性。通過對比試驗得到,階梯式貝殼篩作業(yè)后籽粒損失率降低為2.12%,清潔率提高到99.16%,清選性能得到提高。

    Abstract:

    To reduce the loss of maize and ensure certain cleanliness of maize after screening operations, the movement of maize mixture was analyzed in the airflow field, and the stepped screen body was designed based on shell screen. The stepped buffer zone was designed by analyzing the theory of maize’s collision to temporarily retain grains in the stepper and reduce the effect on carrying maize from maize mixture and avoid maize accumulation in the ladder. However, maize debris directly went across the ladder. To make the screen amplitude as 19mm, the computational fluid dynamics and discrete element method (CFD-DEM) were coupled in the quadratic orthogonal rotational-combinational simulation tests. The factors were the inlet velocity and direction angle of airflow, height of the ladder and vibration frequency of screen. The indexes were the loss and cleanliness of maize grains collected. The test data were analyzed by the response surface method and the regression mathematical models were multi-objective optimized by using Design-Expert software. The results showed that the loss and cleanliness of maize were 1.69% and 98.8%, respectively, when the inlet velocity of airflow was 16m/s, the direction angle of airflow was 25°, the height of the ladder was 8.36mm, and the vibration frequency of screen was 4.45Hz. The performances met the requirements of corn harvest. The performance tests were done in the laboratory to verify the accuracy of the simulation results. The rate of maize loss was 2.12% and the cleanliness of maize grains collected was 99.16% after screening. Compared with the flat shell screen, the loss of maize grains across the stepped shell screen was reduced by 1.14 percentage points and the cleanliness of maize grains was increased by 1.98 percentage points. The cleaning performance of screen was improved.

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王立軍,馮鑫,武振超,李瑞,崔友強,李義博.玉米聯(lián)合收獲機貫流風階梯式振動篩設計與試驗[J].農(nóng)業(yè)機械學報,2018,49(10):115-123. WANG Lijun, FENG Xin, WU Zhenchao, LI Rui, CUI Youqiang, LI Yibo. Design and Test of Stepped Vibrating Screen with Cross Air for Maize Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(10):115-123.

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  • 收稿日期:2018-04-25
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  • 在線發(fā)布日期: 2018-10-10
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