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混藥器混合均勻性分析方法與在線混合變工況試驗(yàn)
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江蘇省基礎(chǔ)研究計(jì)劃青年基金項(xiàng)目(BK20170930)、國家林業(yè)局948項(xiàng)目(2015-4-56)、江蘇高?!扒嗨{(lán)工程”項(xiàng)目和江蘇省“333”高層次人才培養(yǎng)工程項(xiàng)目


Mixing Uniformity Analysis Methods and In-line Mixing Experiments of Mixer under Variable Working Conditions
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    摘要:

    直接注入式變量噴霧系統(tǒng)中藥水混合均勻性是衡量系統(tǒng)性能的重要指標(biāo)。為了評價(jià)混藥器在線混合農(nóng)藥的能力,提出了混藥器混合均勻性分析方法,并進(jìn)行了旋動(dòng)射流混合裝置混合脂溶性農(nóng)藥的變工況(不同載流流量Q以及不同藥水混合比P)在線混合試驗(yàn)。以基于像素的變異系數(shù)α和均勻性指數(shù)γ作為均勻性評價(jià)指標(biāo),對混藥器的藥水混合圖像進(jìn)行處理,定量分析混合均勻性。采用人工預(yù)混的方法,通過和無混藥器混合圖像及靜置圖像進(jìn)行對比,驗(yàn)證了評價(jià)指標(biāo)的準(zhǔn)確性。變工況試驗(yàn)結(jié)果表明:旋動(dòng)射流混藥器混合脂溶性農(nóng)藥時(shí),在混合比P一定的條件下,載流流量Q越大,則混合均勻性越高;不同P條件下,均在Q=2400mL/min(試驗(yàn)條件下最大載流流量)時(shí)混合均勻性達(dá)最高,Q過小,會(huì)造成混合均勻性明顯下降;Q一定時(shí),P越大,則混合均勻性越高,P較低時(shí),需要有較高的Q才能取得良好的混合均勻性。綜合分析知:2000mL/min≤Q≤2400mL/min時(shí),可以完成不同混合比P下的藥水均勻混合;800mL/min<Q<2000mL/min時(shí),可完成較高混合比P下的在線均勻混合;Q≤800mL/min時(shí),基本無法完成各種混合比P下的在線均勻混合。

    Abstract:

    The high mixing uniformity for pesticides and carrier water was an important requirement in direct nozzle injection system (DNIS) used to alleviate the waste of pesticides and protect environment from being contaminated by pesticides residues. To evaluate the mixing effects of pesticides mixers, new analysis methods for mixing uniformity were presented and the swirling jet mixer was used to carry out the experiments of in-line mixing for the water and non-water soluble pesticides under variable working conditions. Quantitative descriptions for mixing uniformity of mixture inside the mixer were achieved based on calculating the coefficient of variation(α) and areaweighted uniformity index (γ) for the regions of interest(ROI) in the mixture images of the mixer. The accuracy of the analysis methods was verified by comparing the images of artificial premixed mixture and the images of unmixed mixture, as well as the images of mixture in standing state, and it proved that the indexes could be taken as criteria to judge whether the mixers could meet the requirements for in-line mixing or not. The experiments result under variable working conditions revealed that the mixing uniformity was increased with higher carrier flow rate and the flow rate of 2400mL/min gave rise to the best uniformity while the uniformity was declined heavily with lower flow rate under the conditions of settled mixing ratios. When the carrier flow rate was remained unchanged, higher mixing ratios would contribute to higher uniformity. Therefore, it was necessary to provide high flow rate to ensure good mixing uniformity when it came to lower mixing ratios. Normally, The criteria of α=0.2239 and γ=80.39% were set to be the thresholds for uniform mixtures and non-uniform mixtures as there were no non-scatted pesticides remaining in the mixer when the indexes were better than them. Moreover, the filtering results showed that the flow rate which was higher than 2000mL/min could meet the uniformity requirements at different mixing ratios while the flow rate of 800mL/min could not meet the uniformity requirements at any mixing ratios, and the mixing uniformity at part of these ratios could be satisfied when the flow rates were between 800mL/min and 2000mL/min.

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代祥,徐幼林,宋海潮,陳駿陽,況良杰,馬魯強(qiáng).混藥器混合均勻性分析方法與在線混合變工況試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(10):172-179. DAI Xiang, XU Youlin, SONG Haichao, CHEN Junyang, KUANG Liangjie, MA Luqiang. Mixing Uniformity Analysis Methods and In-line Mixing Experiments of Mixer under Variable Working Conditions[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(10):172-179.

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  • 收稿日期:2018-04-18
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  • 在線發(fā)布日期: 2018-10-10
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