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多輸出徑向柱塞泵輸出特性分析與實(shí)驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(50975246)


Output Characteristics Analysis and Experiment of Multi-output Radial Piston Pump
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    摘要:

    現(xiàn)有的定量泵無法滿足單泵輸出多級(jí)流量,傳統(tǒng)液壓系統(tǒng)為了解決需求不同級(jí)流量問題,會(huì)采用變量泵以及利用閥類和輔助元件的控制來滿足工況要求。多輸出徑向柱塞泵利用其結(jié)構(gòu)特殊性,可實(shí)現(xiàn)輸出流量多樣性。根據(jù)力平衡原理和曲柄滑塊機(jī)構(gòu)原理,對(duì)多輸出徑向柱塞泵運(yùn)動(dòng)學(xué)進(jìn)行分析,通過分析該泵不同工作方式下的流量脈動(dòng),確定了流量脈動(dòng)最小的工作方式。理論分析表明,非相鄰兩列柱塞聯(lián)合輸出時(shí)的流量脈動(dòng)曲線和相鄰兩列柱塞的輸出流量脈動(dòng)曲線相似,且不同工作方式下的曲線周期規(guī)律均和單列柱塞曲線周期規(guī)律有關(guān),當(dāng)泵輸出最大流量工作時(shí),油流的脈動(dòng)幅度和脈動(dòng)周期遠(yuǎn)小于單個(gè)輸出。利用該泵樣機(jī),進(jìn)行了泵的原理實(shí)驗(yàn),實(shí)驗(yàn)結(jié)果表明,隨著泵出口壓力升高,測(cè)得泵實(shí)際流量不斷減少,但是,由于加工條件有限,部分零件的加工精度無法保證,導(dǎo)致實(shí)驗(yàn)結(jié)果和理論分析不匹配,而實(shí)驗(yàn)數(shù)據(jù)分析驗(yàn)證了該泵的原理正確性和結(jié)構(gòu)合理性,為日后徑向柱塞泵的研究和發(fā)展奠定了基礎(chǔ)。

    Abstract:

    The existing quantitative pump cannot meet the multi-stage flow of single pump output. In order to solve the problem of different flow levels of the traditional hydraulic system, the variable pump and control of valve and auxiliary components were used to meet the working condition requirements. The multi-output radial piston pump was a new hydraulic component designed according to the "double stator theory". It utilized its structural specificity to achieve output flow diversity. According to the principle of force balance and the principle of crank-slider mechanism, the kinematics of multi-output radial piston pump was analyzed. By analyzing the flow pulsation of the pump under different working modes, the working mode with minimum flow pulsation was determined. Theoretical analysis showed that the flow pulsation curve of the non-adjacent two columns of plungers was similar to the output flow pulsation curve of the adjacent two columns of plungers, and the curve periodicity of the different working modes was related to the periodicity of the single column plunger curve. When the pump output maximum flow, the pulsation amplitude and pulsation period of the oil flow were much smaller than the single output. Using the pump prototype, the principle experiment of the pump was carried out. The experimental results showed that the actual flow rate of the pump was continuously decreasing as the pump outlet pressure was increased. However, due to limited processing conditions, the machining accuracy of some parts cannot be guaranteed, resulting in experimental results. The theoretical analysis did not match, and the experimental data analysis verified the correctness of the principle and structural rationality of the pump, which laid a foundation for the research and development of the radial piston pump in the future.

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聞德生,隋廣東,馮佩坤,田山恒,王少朋,劉小雪.多輸出徑向柱塞泵輸出特性分析與實(shí)驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(10):418-426. WEN Desheng, SUI Guangdong, FENG Peikun, TIAN Shanheng, WANG Shaopeng, LIU Xiaoxue. Output Characteristics Analysis and Experiment of Multi-output Radial Piston Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(10):418-426.

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  • 收稿日期:2018-04-28
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  • 在線發(fā)布日期: 2018-10-10
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