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油菜割臺豎割刀切割頻率隨動調(diào)節(jié)裝置設(shè)計(jì)與試驗(yàn)
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2016YFD0702101)、江蘇省333高層次人才培養(yǎng)工程項(xiàng)目和江蘇高校優(yōu)勢學(xué)科建設(shè)工程項(xiàng)目(PAPD)


Design and Test of Cutting Frequency Follow-up Adjusting Device for Vertical Cutting Knife of Rapeseed Cutting Machine
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    摘要:

    針對不同前進(jìn)速度下傳統(tǒng)油菜聯(lián)合收獲機(jī)豎割刀切割頻率保持不變,在豎切割分禾處形成較大的重割區(qū)或漏割區(qū)導(dǎo)致油菜割臺損失增大、作業(yè)性能不穩(wěn)定等問題,設(shè)計(jì)了左右兩個(gè)步進(jìn)電機(jī)分別驅(qū)動的油菜雙豎切割隨動調(diào)節(jié)裝置,仿真分析了不同前進(jìn)速度對豎切割分禾處重割區(qū)和漏割區(qū)的影響,綜合考慮油菜成熟度等因素的影響,獲得了前進(jìn)速度與豎割刀切割頻率的理想理論匹配關(guān)系;設(shè)計(jì)了以S7-1200PLC為控制器的油菜豎割刀切割頻率隨動控制系統(tǒng),通過檢測機(jī)器前進(jìn)速度信號,再根據(jù)理論匹配關(guān)系輸出脈沖控制步進(jìn)電機(jī),實(shí)現(xiàn)豎切割頻率的隨動控制;施用脫水劑7d后完熟油菜收獲對比試驗(yàn)表明,使用該豎割刀頻率隨動控制系統(tǒng)的油菜割臺總損失率下降了36.15%~41.16%,豎割刀分禾損失率下降了40.84%~48.20%。

    Abstract:

    The cutting frequency of the vertical cutter in the traditional rape combined harvester at different speeds keeps constant. It will cause the large re-cutting or leakage zone and lead to the increase of cutting header loss. At the same time, the work performance will be unstable. A double vertical cutter follow-up control device driven by two stepper motors was designed. And the influence of different advancing speeds on the cutting area and the cut off area of vertical cutting was analyzed. Considering the influence of rapeseed maturity and other factors, the best theoretical matching relationship between advancing speed and cutting frequency for vertical cutter was obtained. Then, the servo control system was designed for cutting frequency of vertical cutter based on S7-1200PLC. By detecting the forward speed signal of the machine and controlling the stepper motor according to the best theoretical matching relation, the follow-up control for vertical cutter frequency was realized. The comparison test of the harvested rapeseed after one week of applying the dehydrating agent showed that the total loss rate of the rapeseed header using the vertical cutter frequency follow-up control system was decreased by 36.15%~41.16%, and the loss rate of the vertical cutting knife was decreased by 40.84%~48.20%. When the characteristics of rapeseed and the harvesting conditions of the machine were changed, the magnitude of total loss rate of header and the loss rate of vertical cutter may be changed, but the downward trend was consistent, and more working conditions were needed for comparative analysis.

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柴曉玉,徐立章,嚴(yán)超,梁振偉,馬征,李耀明.油菜割臺豎割刀切割頻率隨動調(diào)節(jié)裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2018,49(12):93-99. CHAI Xiaoyu, XU Lizhang, YAN Chao, LIANG Zhenwei, MA Zheng, LI Yaomin. Design and Test of Cutting Frequency Follow-up Adjusting Device for Vertical Cutting Knife of Rapeseed Cutting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2018,49(12):93-99.

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  • 收稿日期:2018-07-17
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  • 在線發(fā)布日期: 2018-12-10
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