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西蘭花切塊去芯機(jī)構(gòu)設(shè)計與試驗
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國家自然科學(xué)基金項目(51675486)


Design and Experiment of Cutting and Throwing Head Mechanism of Broccoli
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    摘要:

    為了解決西蘭花均勻、高效切塊問題,在分析西蘭花切塊去芯理想軌跡基礎(chǔ)上提出西蘭花切塊去芯機(jī)構(gòu),建立了運(yùn)動學(xué)分析模型,開發(fā)了計算機(jī)輔助優(yōu)化軟件,并得到一組滿足軌跡要求的機(jī)構(gòu)參數(shù)。進(jìn)行了機(jī)構(gòu)的動力學(xué)仿真,仿真軌跡與理論優(yōu)化軌跡基本一致,機(jī)構(gòu)運(yùn)動平穩(wěn),無受力過載現(xiàn)象。設(shè)計了西蘭花切塊去芯生產(chǎn)線,并進(jìn)行高速攝像試驗,試驗結(jié)果與理想軌跡、仿真軌跡基本一致,刀具可適應(yīng)滿足出口要求的所有尺寸的西蘭花切塊,驗證了西蘭花切塊去芯機(jī)構(gòu)設(shè)計的合理性和優(yōu)化的正確性;同時進(jìn)行切塊、去芯試驗,切塊成功率達(dá)91%,去芯成功率為100%,滿足市場上西蘭花小塊的加工要求。

    Abstract:

    Currently in the industry, artificial broccoli cutting is used for the time being. The efficiency is low, and now mechanical device is needed to solve this problem. The broccoli cutting and throwing core mechanism was put forward. The working principle of broccoli cutting and throwing head mechanism was analyzed, the kinematic model was established, the computer aided optimization software was developed and a set of structural parameters was obtained to meet the trajectory requirements. The dynamics simulation of the mechanism was carried out. The simulation trajectory was basically consistent with the theoretical optimization trajectory. The mechanism motion was stable and there was no force overload phenomenon. The design of the physical prototype was completed and the highspeed photographic movement experiment was conducted. The prototype test results were basically consistent with the ideal trajectory, and the cutting tool was suitable for cutting broccoli in all sizes to meet export requirements, which verified the rationality of the design of broccoli cutting stem and throwing head mechanism. The cutting stem and throwing head tests were completed on the test bench, the success rate of cutting was 91%, success rate of throwing head was 100%, and the export requirements of broccoli small pieces on the market were met, which verified the feasibility of the broccoli cutting and throwing head mechanism.

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陳建能,陳禮群,夏旭東,肖達(dá)度,韓瑞祥.西蘭花切塊去芯機(jī)構(gòu)設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2019,50(2):315-322. CHEN Jianneng, CHEN Liqun, XIA Xudong, XIAO Dadu, HAN Ruixiang. Design and Experiment of Cutting and Throwing Head Mechanism of Broccoli[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(2):315-322.

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  • 收稿日期:2018-09-05
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  • 在線發(fā)布日期: 2019-02-10
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