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原茬地種床整備側(cè)向滑切清秸刀齒設(shè)計與試驗
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現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)專項資金項目(GARS-04)、國家重點研發(fā)計劃項目(2018YFD0201004)和北方寒地現(xiàn)代農(nóng)業(yè)裝備技術(shù)重點實驗室開放項目(KF18-05)


Design and Test of Side-direction Straw-cleaning Blade for Seedbed Treatment of Original Stubble Planter
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    摘要:

    為探索原茬地播種機(jī)種床整備側(cè)向滑切清秸刀齒對機(jī)具作業(yè)過程中秸稈纏繞度、振動強(qiáng)度、功率消耗和覆秸均勻度的影響,在闡述側(cè)向清秸裝置結(jié)構(gòu)和工作原理基礎(chǔ)上,對側(cè)向滑切清秸刀齒結(jié)構(gòu)及滑切面工作曲線進(jìn)行了設(shè)計,確定了影響刀齒工作性能的關(guān)鍵結(jié)構(gòu)與工作參數(shù)。應(yīng)用四因素三水平正交試驗方法,選取初始半徑、起始滑切角、刀軸角速度和機(jī)具作業(yè)速度為影響因素,以秸稈纏繞度、振動強(qiáng)度、當(dāng)量功耗和覆秸均勻度為評價指標(biāo),對影響機(jī)具作業(yè)性能的刀齒結(jié)構(gòu)和工作參數(shù)組合進(jìn)行優(yōu)化分析。結(jié)果表明:在初始半徑200mm、起始滑切角30°、刀軸角速度42rad/s、機(jī)具作業(yè)速度7.2km/h條件下,無秸稈纏繞,振動強(qiáng)度為159m/s2,當(dāng)量功耗為4.9kW,覆秸均勻度為0.075。對比試驗表明,優(yōu)化后刀齒組合振動強(qiáng)度降低了46.5%,當(dāng)量功耗降低了29.7%,工作過程中未出現(xiàn)機(jī)具堵塞現(xiàn)象。

    Abstract:

    In order to explore the influence of the side-direction straw-cleaning blade for seedbed treatment of original stubble planter on straw winding, vibration intensity, power consumption and straw mulching uniformity during machine operation, the structure and working principle of side-direction straw-cleaning device was introduced, the structure of side-direction straw-cleaning blade and the working curve of slippery cutting surface was designed, and the key structure and working parameters affecting the working performance of the blade were determined. By using four factors and three levels orthogonal test method, the initial radius ρ0, initial slip angle τ0, blade carrying shaft angular velocity ω and tool operating speed vm were selected as the influencing factors, and the straw winding, vibration intensity, equivalent power consumption and straw mulching uniformity were taken as the evaluation indexes. The optimal analysis of the structure and working parameters combination of the blade affecting the tool operating performance was carried out. For straw winding, the order of primary and secondary effects was as follows: initial slip angle, initial radius, tool operating speed and blade carrying shaft angular velocity;for vibration intensity, the order of primary and secondary effects was as follows: tool operating speed, initial slip angle, blade carrying shaft angular velocity and initial radius;for equivalent power consumption, the order of primary and secondary effects was as follows: tool operating speed, initial slip angle, blade carrying shaft angular velocity and initial radius. Under the conditions with the initial radius of 200mm, the initial slip angle of 30°, blade carrying shaft angular velocity of 42rad/s and tool operating speed of 7.2km/h, there was no straw winding, vibration intensity was 159m/s2, equivalent power consumption was 4.9kW, and straw mulching uniformity was 0.075. Compared with the existing combination of cutters and teeth, the vibration intensity was decreased by 46.5%, equivalent power consumption was decreased by 29.7%, and there was no tool blockage in the working process. The research results can provide theoretical and experimental data support for the design of key components of lateral straw cleaning device of 2BMFJ series no-tillage straw mulching precision seeder.

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侯守印,陳海濤,鄒震,史乃煜.原茬地種床整備側(cè)向滑切清秸刀齒設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2019,50(6):41-51,217. HOU Shouyin, CHEN Haitao, ZOU Zhen, SHI Naiyu. Design and Test of Side-direction Straw-cleaning Blade for Seedbed Treatment of Original Stubble Planter[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(6):41-51,217.

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  • 收稿日期:2019-03-14
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  • 在線發(fā)布日期: 2019-06-10
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