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變粒徑雙圓盤氣吸式精量排種器優(yōu)化設(shè)計(jì)與試驗(yàn)
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700100)、山東省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017NC212008)和山東省“雙一流”獎(jiǎng)補(bǔ)資金項(xiàng)目(SYL2017XTTD14)


Optimum Design and Test of Variable Diameter Double Disc Air Suction Precision Seeder
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    摘要:

    針對(duì)現(xiàn)有氣吸式圓盤型精量播種機(jī)播種不同尺寸種子需要更換排種圓盤的缺陷,為節(jié)約成本、提高排種器通用性,基于現(xiàn)有圓盤型排種器,設(shè)計(jì)了一種變粒徑雙圓盤氣吸式精量排種器,無需更換圓盤便可實(shí)現(xiàn)不同粒徑種子的精量播種。闡述了排種器基本結(jié)構(gòu)與工作原理,并對(duì)其工作過程及關(guān)鍵部件進(jìn)行了理論分析,確定了型孔排布、型孔形狀、型孔錐角等關(guān)鍵結(jié)構(gòu)參數(shù),運(yùn)用Fluent仿真分析了5種組合型孔對(duì)氣室流場(chǎng)的影響,通過仿真分析獲得了最佳組合型孔參數(shù),并在JSP-12排種試驗(yàn)臺(tái)上進(jìn)行了排種均勻性試驗(yàn)及正交試驗(yàn),得到排種性能較好時(shí)的負(fù)壓、排種盤轉(zhuǎn)速等參數(shù)的合理范圍。結(jié)果表明:當(dāng)排種器圓盤型孔為60°錐角的倒角型型孔,轉(zhuǎn)速為34.5r/min、負(fù)壓為4.1kPa時(shí),其合格率為90.46%、漏播率為2.59%、重播率為6.94%,排種性能較優(yōu),滿足播種要求。通過田間試驗(yàn)跟蹤觀察種子后續(xù)生長(zhǎng)情況,試驗(yàn)得出排種器的平均合格率90.16%、漏播率2.77%、播種各行排量一致性變異系數(shù)5.34%、總排量穩(wěn)定性變異系數(shù)4.86%,與傳統(tǒng)排種器相比作業(yè)質(zhì)量顯著提升。

    Abstract:

    Aiming at the defect that the existing air-suction disc precision seeder needs to replace the seed metering disc for seeding seeds of different sizes, and in order to save cost and improve the versatility of the seed metering device, a variable-size double disc air-suction precision seeder was developed, which can realize the precision seeding of seeds of different sizes without changing the disc. Based on the existing disc-type metering device, a double disc structure with variable particle size was designed, its basic structure and working principle were expounded, theoretical analysis of the working process and key components of the metering device were made, the key structural parameters such as hole layout, hole shape and hole cone angle were determined, and Fluent simulation was used to analyze the influence of five combined holes on the flow field in the chamber. The optimum combination hole parameters were obtained by real analysis, and the uniformity test and orthogonal test of seeding were carried out on JSP-12 seeding test-bed. The reasonable ranges of negative pressure and rotational speed of seeding plate were obtained when the seeding performance was better. The results showed that the qualified rate was 90.46%, the missing rate was 2.59%, and the replaying rate was 6.94% when the disc hole of the metering device was a chamfered hole with conical angle of 60 degrees, the rotational speed was 34.5r/min and the negative pressure was 4.1kPa. The metering performance was better and the seeding requirement was satisfied. During the verification process of field experiment, the average qualified rate was 90.16%, the seeding leakage rate was 2.77%, the consistency coefficient of variation of seeding row displacement was 5.34%, and the stability coefficient of total displacement was 4.86%. Compared with traditional metering device, the operation effect was significantly improved.

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張開興,李金鳳,宋正河,劉賢喜,劉磊.變粒徑雙圓盤氣吸式精量排種器優(yōu)化設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(6):52-63. ZHANG Kaixing, LI Jinfeng, SONG Zhenghe, LIU Xianxi, LIU Lei. Optimum Design and Test of Variable Diameter Double Disc Air Suction Precision Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(6):52-63.

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  • 收稿日期:2018-12-19
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  • 在線發(fā)布日期: 2019-06-10
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