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水稻收獲機械抖動板加熱脫附試驗研究
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國家重點研發(fā)計劃項目(2017YFD0700302)和吉林省省校共建計劃專項(SXGJXX2017-6)


Heating Anti-adhesion Experiments of Jitter Plate of Rice Harvesting Machinery
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    摘要:

    為解決水稻收獲機械物料抖動板表面極細小濕黏物料粘附的問題,提出了利用界面加熱實現(xiàn)金屬抖動板減粘脫附的方法。以鍍鋅板和不銹鋼板兩種基材為試驗部件,以極細小濕黏水稻物料為試驗對象,構(gòu)建了濕黏水稻物料與金屬抖動板表面的粘附界面模型,分析得出水膜的毛細作用是形成粘附界面的重要原因,揭示了金屬抖動板表面加熱對粘附界面的脫附作用機理。通過加載加熱脫附試驗,得到兩種金屬抖動板脫附率曲線模型,分析表明,粘附界面加熱可以有效抑制濕黏水稻物料粘附在金屬抖動板表面,當溫度為50℃時,鍍鋅板和不銹鋼板的脫附率分別達到61.81%和61.33%。振動加熱脫附試驗表明,金屬抖動板的振動強度影響加熱脫附效果,采用較低溫加熱、較高強度振動的方案,脫附效果更好,抖動板采用40℃加熱,設(shè)定振頻6Hz、振幅40mm的作業(yè)參數(shù),脫附率超過65%,滿足實際作業(yè)要求。驗證試驗表明,熱氣流加熱是實現(xiàn)水稻收獲機械抖動板與濕黏物料減粘脫附的有效方式。

    Abstract:

    Small, wet and sticky materials in rice threshed mixtures could be easily to adhere to the surface of metal jitter plate in cleaning device. A method to reduce the adhesion of wet sticky rice materials and metal jitter plate by interface heating was proposed. The Galvanized plate and stainless steel plate were used as test parts. The small wet sticky rice material was processed by crusher. Firstly, the model of adhesion interface between wet sticky rice material and metal jitter plate was constructed. The capillarity of water film was an important reason for the formation of adhesion interface. The anti-adhesion mechanism of interface heating of metal jitter plates was revealed. Secondly, loading and heating anti-adhesion test was carried out with electronic universal testing machine. The anti-adhesion rate curve models of Galvanized plate and stainless steel plate were obtained. The results showed that wet sticky rice materials were effectively inhibited to adhere to the surface of test parts through interface heating. The anti-adhesion rate of two kinds of metal jitter plates were respectively 61.81% and 61.33% when the temperature was 50℃. Then, vibrating and heating anti-adhesion test was carried out by using linear vibration test bed. The results showed that anti-adhesion rate was influenced by vibration strength of metal jitter plates. When the temperature of metal jitter plate was 40℃, the vibration frequency was 6Hz, and the amplitude was 40mm, the anti-adhesion rate exceeded 65%, which met the actual operation requirements. Finally, the verification test showed that the application of hot flow heating was an effective interface heating way to reduce adhesion between wet sticky rice materials and jitter plate in actual cleaning process.

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程超,付君,唐心龍,陳志,任露泉.水稻收獲機械抖動板加熱脫附試驗研究[J].農(nóng)業(yè)機械學(xué)報,2019,50(6):110-118. CHENG Chao, FU Jun, TANG Xinlong, CHEN Zhi, REN Luquan. Heating Anti-adhesion Experiments of Jitter Plate of Rice Harvesting Machinery[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(6):110-118.

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  • 收稿日期:2018-12-06
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  • 在線發(fā)布日期: 2019-06-10
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