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基于功率密度的大功率拖拉機(jī)變速箱殼體疲勞分析
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國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2017YFD0700301)


Fatigue Analysis of Gearbox Shell of High Horsepower Tractor Based on Power Density
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    摘要:

    引入功率密度的概念,提出功率密度與時(shí)頻分析相融合的疲勞壽命預(yù)測(cè)方法,研究了應(yīng)力幅值和載荷頻率2個(gè)因素對(duì)大功率拖拉機(jī)關(guān)鍵零部件疲勞壽命的影響。以某型號(hào)88kW拖拉機(jī)為研究對(duì)象,在實(shí)際調(diào)研、用戶(hù)反饋和有限元分析的基礎(chǔ)上,確定變速箱殼體疲勞損傷危險(xiǎn)點(diǎn)位置,搭建動(dòng)態(tài)應(yīng)力測(cè)試系統(tǒng),采集拖拉機(jī)不同作業(yè)工況下的應(yīng)力-時(shí)間歷程。基于實(shí)測(cè)載荷,利用功率密度與時(shí)頻分析相融合的疲勞壽命分析方法對(duì)拖拉機(jī)變速箱殼體的疲勞壽命進(jìn)行預(yù)測(cè),得到危險(xiǎn)點(diǎn)的疲勞壽命為24001h,與基于Miner損傷理論和名義應(yīng)力法分析得到的疲勞壽命(35676h)相比較,更接近實(shí)際工作壽命。本研究可為農(nóng)機(jī)裝備關(guān)鍵零部件的疲勞壽命預(yù)測(cè)提供更符合實(shí)際的分析方法

    Abstract:

    As an important power machine in agricultural machinery, high-powered tractors have a wide range of speeds and large horsepower, which can be loaded with different agricultural implements to achieve diversified operations. During the field operation, the gearbox housing is subjected to various loads, including the coupling of stress amplitude and load frequency, and it is necessary to perform a fatigue analysis of the gearbox housing close to the actual situation. The concept of power density was introduced, and the fatigue life prediction method combining power density and time-frequency analysis was proposed. The effects of stress amplitude and load frequency on the fatigue life analysis of key components of high horsepower were studied. Taking 88kW tractor as research object, a dynamic strain test system was set up, and the load-time history of 88kW tractor under different operating conditions was collected. Based on the measured load, the fatigue life analysis method of the 88kW tractor gearbox shell was predicted by the fatigue life analysis method combining power density and time-frequency analysis. The fatigue life of the dangerous point was 24001h, compared with the fatigue life (35676h) obtained from the nominal stress method based on Miner theory, the actual working life was more accepted. The research result provided a more realistic analysis method for the fatigue life of key components of agricultural machinery and equipment, and promoted the development of fatigue analysis theory.

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溫昌凱,謝斌,楊子涵,董乃希,宋正河.基于功率密度的大功率拖拉機(jī)變速箱殼體疲勞分析[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(6):389-396,404. WEN Changkai, XIE Bin, YANG Zihan, DONG Naixi, SONG Zhenghe. Fatigue Analysis of Gearbox Shell of High Horsepower Tractor Based on Power Density[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(6):389-396,404.

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  • 收稿日期:2018-12-27
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  • 在線(xiàn)發(fā)布日期: 2019-06-10
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