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玉米籽粒收獲機(jī)雙層不平行振動(dòng)篩設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(51475090)、黑龍江省自然科學(xué)基金項(xiàng)目(E2017004)和國(guó)家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2018YFD0300103)


Design and Test of Double-layer Non-parallel Vibrating Screens
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    摘要:

    玉米籽粒收獲機(jī)清選裝置大多采用平行安裝的雙層篩面,為使雙層篩的篩分性能最佳,利用偏置曲柄滑塊機(jī)構(gòu)設(shè)計(jì)了一種多自由度雙層不平行振動(dòng)篩驅(qū)動(dòng)機(jī)構(gòu),利用矩陣法分析獲得篩面的運(yùn)動(dòng)方程。選取雙層篩篩面安裝間距、上篩面安裝傾角、篩面橫向振幅為試驗(yàn)因素,以玉米籽粒損失率、籽粒含雜率為試驗(yàn)指標(biāo),設(shè)計(jì)二次正交旋轉(zhuǎn)組合試驗(yàn)。利用Design-Expert軟件對(duì)回歸數(shù)學(xué)模型進(jìn)行多目標(biāo)優(yōu)化,當(dāng)下篩面安裝傾角為3.5°時(shí),機(jī)構(gòu)最優(yōu)結(jié)構(gòu)參數(shù)組合為:篩面前端安裝間距292.99mm,上篩面安裝傾角3.04°,篩面橫向振幅5.55mm。基于優(yōu)化后的參數(shù),調(diào)整驅(qū)動(dòng)機(jī)構(gòu)尺寸進(jìn)行臺(tái)架試驗(yàn),玉米脫出物喂入量為5.05kg/s時(shí),篩分后的籽粒損失率、籽粒含雜率均值分別為1.61%、2.17%,滿足玉米收獲機(jī)械技術(shù)標(biāo)準(zhǔn)。相比傳統(tǒng)雙層平行式平面往復(fù)振動(dòng)篩清選裝置,雙層不平行振動(dòng)篩的籽粒損失率平均降低了1.59個(gè)百分點(diǎn)

    Abstract:

    Most of cleaning devices in maize harvester are parallel-mounted double screen. In order to improve the screening performance of the double screens, a four DOF double-layer non-parallel vibrating screen mechanism and test bench were designed by using the bias crank slider mechanism. The mathematical model of mechanism motion was obtained by using matrix analysis method. The results showed that the sieve movement was non-harmonic periodic motion. The factors were the installation spacing of double screens, the mounting inclination of upper screen, and the transverse amplitude of screen. The indexes were the loss and impurity rate of maize. The test data were analyzed by the response surface method and the regression mathematical models were multi-objectively optimized by using Design-Expert software. When the mounting inclination of lower screen was 3.5°, the optimal parameters were the installation spacing of double screens of 292.99mm, mounting inclination of upper screen of 3.04°, and transverse amplitude of screen of 5.55mm. Test of driving mechanism size was done based on optimized parameter adjustment. Under the condition of the normal feed quantity of maize mixture of 5.05kg/s,the loss rate of grain was 1.61% and the impurity rate of grain was 2.17% after screening, which can meet the performance requirement of maize harvester. Compared with the traditional double plane reciprocating vibrating screen cleaning device, the loss rate of grain was reduced by 1.59 percentage points.

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王立軍,李瑞,于泳濤,沈?qū)毶?劉天華.玉米籽粒收獲機(jī)雙層不平行振動(dòng)篩設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2019,50(7):130-139. WANG Lijun, LI Rui, YU Yongtao, SHEN Baoshan, LIU Tianhua. Design and Test of Double-layer Non-parallel Vibrating Screens[J]. Transactions of the Chinese Society for Agricultural Machinery,2019,50(7):130-139.

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  • 收稿日期:2018-11-06
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  • 在線發(fā)布日期: 2019-07-10
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